D-allulose is a C-3 epimer of D-fructose. This rare sugar has attracted much attention because of its many fundamental biological functions (Tseng et al. 2014). It has approximately 70% of the sweetness of sucrose but produces few calories because it inhibits hepatic lipogenic enzymes (Matsuo et al. 2002). Foods containing D-allulose show higher antioxidant activities than those without D-allulose (Sun et al. 2008). D-allulose has been ‘generally recognized as safe’ by the Food and Drug Administration (Zhang et al. 2013). Owing to these advantages over other sugars, D-allulose has been widely applied in food additives, medicine, cosmetics, flavors, and other preparations (Tseng et al. 2014). D-allulose has become an ideal substitute for sucrose, especially for obese patients or people seeking diet-related weight loss. However, D-allulose is rarely encountered in nature, and its’ chemical synthesis is cumbersome, costly, and time-consuming (Patel et al. 2018). With the sustainable development of green chemistry and biotechnologies, enzymatic catalysis may prove valuable for the production of D-allulose because biocatalysts naturally evolve and have high selectivity (Sheldon and Woodley 2018).
Biological processes, such as enzymatic catalysis using ketose epimerase and aldose isomerase or other microbial reactions, are feasible for the synthesis of D-allulose (Kim et al. 2006; Zdarta et al. 2018). In recent years, the bio-production of D-allulose from the naturally available sugar D-fructose using D-allulose 3-epimerase (DAEase) has proven to be a potential method (Itoh et al. 2014; Zhang et al. 2013). DAEase for C-3 epimerization of D-fructose to D-allulose was identified and characterized from Agrobacterium tumefaciens (A. tumefaciens) (Kim et al. 2006), Clostridium cellulolyticum (C. cellulolyticum) H10 (Mu et al. 2011), Ruminococcus sp. (Zhu et al. 2012), and Bacillus sp. (Patel et al. 2021), and metagenomics (Patel et al. 2020). DAEase from A. tumefaciens (AT-DAEase) is more thermally stable than other DAEases and is potentially applicable for the biosynthesis of D-allulose (Tseng et al. 2014). Although AT-DAEase has been successfully applied to produce D-allulose, its high costs and low bioconversion efficiency limit its use in industrial applications (Pei et al. 2013). Immobilizing enzymes to biosynthesize products can improve their bioconversion efficiencies and reduce production process costs for the recyclability of the enzymes (Dicosimo et al. 2013). Various methods of immobilizing enzymes have been described, such as cross-linking and entrapment into particles and binding to a solid support (Franssen et al. 2013). DAEase immobilized using artificial oil bodies exhibited higher effective catalytic activity and reusability (Tseng et al. 2014). DAEases were also immobilized on graphene oxide (Dedania et al. 2017), Duolite A568 beads (Lim et al. 2009), Fe3O4 (Patel et al. 2018), and Co3(PO4)2 nanosheets (Zheng et al. 2018). These immobilizations improved the physical and catalytic properties. However, the activity of DAEase decreased when the cross-linker glutaraldehyde was used. The development of new materials and methods for immobilizing DAEase is urgently needed to achieve high catalytic efficiency, stability, and reusability.
Metal-organic frameworks (MOFs) have attracted tremendous interest in enzyme immobilization research owing to their ultra-high porosity, large hierarchical surface area, and excellent thermal/chemical stability (Li et al. 2016; Meshkat et al. 2020; Yogapriya and Datta 2020). Some enzymes working need harsh conditions which normally cause loss of the catalytic activity, fortunately, MOFs could enable the retention of the enzyme activity (Liang et al. 2015; Mao et al. 2020; Meshkat et al. 2020). Over the past few years, various enzymes have been successfully prepared to reduce the catalytic activity caused by harsh conditions via various methods using different MOF matrices as supports (Lian et al. 2017; Wu et al. 2015). Generally, there are four strategies for enzyme immobilization with MOFs: surface adsorption onto MOFs, covalent/coordination bonding with MOFs, coordination bonding, and de novo encapsulation (Wu et al. 2015). Among these, encapsulation of enzymes is the preferred method for synthesizing enzyme-MOF.
Zeolitic imidazolate frameworks (ZIFs) are a subfamily of MOFs with a zeolite topology in which the metal clusters are connected by imidazole linkers. In particular, ZIF-67 has become a perfect support material because of its unique properties of different pore sizes, high surface area, cobalt transition metal, and rich N resources (Kaneti et al. 2017). Co-dependent nitrile hydratase (NHase) was successfully encapsulated in ZIF-67, and the synthesized [email protected] nanoparticles displayed significantly improved thermal stability (Pei et al. 2020). DAEase is also a co-dependent enzyme. The cobalt (II) ion (Co) is crucial for catalysis as an anchor for the substrate and can maximize the activity of DAEase through its isomerism effect (Kim et al. 2006). However, to our knowledge, the use of ZIF-67 to immobilize DAEase has not yet been reported. Furthermore, magnetic nanoparticles could enable easy separation of the biocatalyst enzyme from the reaction system using a magnet, facilitating the reusability of the catalyst (Talekar et al. 2012; Zdarta et al. 2018). Therefore, using the magnetic MOF ZIF-67 containing cobalt (II) ion as the scaffold to spatially co-localize and positional assemble DAEase is an efficient way to immobilize DAEase for D-allulose production.
In this study, we overexpressed the AT-DAEase enzyme in Escherichia coli (E. coli) BL21 (DE3) and immobilized the enzyme by encapsulating it into the magnetic metal-organic framework [email protected]3O4 for D-allulose production. First, we overexpressed and purified the enzyme AT-DAEase from the reconstituted strain and simultaneously prepared the MOF material [email protected]3O4. Then, we characterized the magnetic Fe3O4, MOF material [email protected]3O4, and immobilized [email protected]@Fe3O4. Finally, we evaluated the bioconversion efficiency, stability, and reusability of the immobilized [email protected]@Fe3O4 by comparing it with the free enzyme AT-DAEase.