3.1. XRD analysis
The intercalated or exfoliated structures of composites can be provided quantitative information by XRD analysis. In general, the intercalation of polymer molecules in the modified cellulose increases the d-spacing, resulting in a shift in the diffraction peak toward a smaller angle according to the Bragg’s diffraction equation. The crystallinity of cellulose is generally considered to be one of the most important factors in determining their mechanical and thermal properties.
XRD analysis was performed here to characterize the crystallinity of cellulose and silanized cellulose samples, as demonstrated in Fig.2. To all appearances, cellulose and silanized cellulose samples exhibite the well-known peaks at 14.9°, 16.7° and 22.9°, which were basically agreement with the characteristic diffraction peaks of cellulose. This result is consistent with the previous studies that silanized cellulose sample generally maintained the fundamental crystal structure of cellulose. However, some subtle differences in the diffraction patterns could still be seen for the above samples. In contrast to cellulose, the diffraction peak intensity of silanized cellulose was reduced, which indicated that the crystallinity of cellulose decreased after silanization modification. The reason of reduced crystallinity can be the fact that the surface of silanized cellulose was grafted with amorphous silane-based side chains.
3.2. FT-IR analysis
FT-IR analysis can be used to effectively study the molecular interactions that occur during reactive extrusion[23,26]. Fig.3a depicted the FTIR spectra of cellulose and silanized cellulose samples. As a group, for cellulose and silanized cellulose samples, a strong band appeared at approximately 3408 cm-1, which was mainly attributed to the stretching vibration of O-H groups. After the coupling agent modification, the telescopic vibration peak of the O-H group is significantly weakened, indicating that the KH560 reacts with the O-H group in the cellulose and reduces the fiber polarity. The characteristic peak around 2890 cm-1 was largely associated with the -C=O stretching vibrations. Moreover, an intense adsorption around 1648 cm-1 originated from the absorbed water. Furthermore, the peaks at around 1374 cm-1, 1065cm-1 were related to -CH2 and -C-H bending vibrations, respectively.
Fig.3b shows the FT-IR spectra of the composite films with various weight proportions of silanized cellulose and PBAT. PBAT belong to the polyester family, C-O stretching vibration peaks near the 1265 cm-1, which is characteristic of esters; near 1459 cm-1 is the absorption peak of C-H asymmetric and symmetrical bending vibration. The broad peak around 3400 cm−1 occurred because of the presence of a large number of hydroxyl groups (−OH) in the starch chains (Fig.3b). Compared with the pure PBAT, the position of the characteristic absorption peak of the composite is basically unchanged, but the intensity of some absorption peaks changed obviously. And the strength of the stretching vibration peak near the 1459 cm-1 of the composite becomes stronger. This is because of the stretching vibration peaks of C-O-C and Si-O-C formed by silanized cellulose near 1459 cm-1[26]. The absorption peak of C-H in alkanes is obviously enhanced, especially in the 1.5wt% K-Cellulose/PBAT, the corresponding absorption intensity increases more obviously, because it's 0.5wt% K-Cellulose/PBAT, compared 1.5wt% K-Cellulose/PBAT silanization was highest, it contains more alkanes.
3.3. Morphology -SEM analysis
To intuitively describe and analyze the surface and cross-section morphology of the composites[27], and the compatibility of the two phases of the composites was further studied by SEM.
It could be seen that the surface of the cellulose was smooth, while the k-cellulose powders were rougher (Figure.4). The surface shows distinct grooves which are able to form obvious pores that can produce a strong capillary effect[28] and in turn can improve the infiltration effect of the plastic matrix, thus enhancing the interfacial forces between the PBAT and cellulose. Furthermore, the geometric average diameter of cellulose was around a few microns, respectively, while the diameter of k-cellulose powders was increased to around 40um. These results were attributed to the effect of the interactions through hydrogen bonding, which leads to severe aggregation. After KH560 modification, the diameter of cellulose was further increased. With the dimensional changes, it was shown that the average diameter gradually increased for KH560-cellulose due to the introduction of grafting molecular chains onto the surface of cellulose.
Fig.5 is a SEM diagram of liquid nitrogen embrittlement section of PBAT and its composites. The section of the PBAT is relatively flat, indicating PBAT brittle fracture occurred after liquid nitrogen treatment. There was little difference in cross-section morphology of 5 composites (Fig.5), 0.5wt%K-Cellulose/PBAT, 1wt%K-Cellulose/PBAT, 1.5wt%K-Cellulose/PBAT, 2wt%K-Cellulose/PBAT and 2.5wt%K-Cellulose/PBAT. The cross sections of the composites are flat, which indicates that the dispersion of K-Cellulose in PBAT is better, because silanization modifies the hydrophilic hydroxyl groups on cellulose molecular chains to be replaced by hydrophobic Si-O-C bonds[29], which improves the interdependence of the two phases.
3.4.TGA analysis
The thermal properties of the obtained cellulose and silanized cellulose were assessed by TG-DTG analysis, as illustrated in Fig. 6(a,b). It can be observed in Fig. 6a that there was a slight weight loss up to 300 °C for silanized cellulose, followed by a drastic loss at 300-500 °C. These results were similar to those reported in the previous works[30]. For silanized cellulose, there was a slight weight loss up to 350 °C, the vast majority of weight loss occurred within the range of 350-500 °C. Furthermore, DTG peak temperature can be employed to evaluate the thermal stability of samples as well. Based on the DTG curves in Fig. 6b, the thermal decomposition peaks of the initial weight loss appeared at 300 °C and 380 °C for cellulose and silanized cellulose, respectively. The above results provided direct evidence that the thermal stability of silanized cellulose samples was higher than that of cellulose. In addition, the amounts of the char residues for cellulose and silanized cellulose were 18 % and 23 %, respectively (Fig. 6a). The the presence of alkoxysilane group might be the main cause to increase char residue for silanized cellulose samples.
Thermogravimetric analysis was also carried out in order to characterize the influence of KH560 on the thermal stability of the composites. It was found that the TG decomposition temperature of the PBAT film is 363.9℃. After adding KH560, the TG decomposition temperature of the composite increased from 363 to 395℃, improving by 30 ℃, indicating that addition of silanized cellulose can efficiently improve the thermal stability of the silanized cellulose/PBAT composite. From Fig. 6d, it can be seen that there are two peaks. The double peaks are due to the degradation of the silanized cellulose/PBAT composite. The first is degradation of cellulose, about 356.7℃, the second is degradation of PBAT, about 410.1 ℃. The two peaks are due to the uneven molecular structure, which contains some small molecular substances. In the process of heating, some crosslinked small molecules are destroyed, leading to the loss of some raw materials. After adding a certain amount of silanized cellulose, the temperature of the two thermal degradation processes almost has no obvious change. Because of the heterogeneity of molecular structure, the thermal degradation rate of DW/DT value of weight-loss rate changes greatly with the addition of KH560.
KH560 plays the role of chain extender in the mixing process[31], thus, it not only accelerates the thermal movement between molecules, increases the molecular weight, but also increases the binding force between chemical bonds, making it not easy to be destroyed at high temperature.
3.5.DSC analysis
The crystallization and melting behavior of the K-Cellulose/PBAT composites were studied using DSC as already described. A heat-cool-heat program was used to first remove the thermal history of the samples followed by crystallization during cooling and subsequent heat run to study the melting behavior. The crystallization exotherms in the cool runs are shown in Figure 7(a) and the second heat runs (melting endotherms) are shown in Figure 7(b).
Obviously, the incorporation of the silanized cellulose in the PBAT matrix showed that the crystallization temperature of the matrix gradually increased towards higher temperatures. The observed Tc of 96°C increased to 102°C with incorporation of silanized cellulose particles. This clearly shows that the presence of the cellulose whiskers gave a heterogeneous nucleation effect[32,33] by increasing the nucleating sites for promotion of crystallization of the PBAT where silicate platelets provided nucleating sites for the polymer matrix crystallization. In the second heating cycle (Figure 7(b)), it can be seen that while the pure PBAT showed an endothermic melting peak at 117°C, with increasing content of silanized cellulose, the melting temperatures showed a gradual increase up to the maximum temperature of 117°C in the case of 1.5% silanized cellulose sample.
3.6. Mechanical properties
Cellulose and silane coupling agent are esterified to connect nonpolar ester group to cellulose molecular chain, which will improve the interfacial compatibility between cellulose and PBAT and further affect the mechanical properties of the composites. In general, as the compatibility of the two phases is improved, the mechanical properties of the composites will be enhanced.
The mechanical properties of the composites were assessed by the mechanical analysis, as illustrated in Fig.8. The tensile strength, elongation at break, and elastic modulus of the K-Cellulose/PBAT composite with 2 wt % K-Cellulose content were increased by 1.8, 1.3, and 3.8 times respectively over the cellulose /PBAT blend without the added KH560. The higher toughenin effect of KH560 in cellulose /PBAT composites can be mainly ascribed to the improved interface bonding between cellulose and PBAT[34]. The γ-(2,3-epoxypropoxy) propytrimethoxysilane (KH560) can react with the hydroxyl group on the cellulose surface. The compatibility of the composites with different modified cellulose dosage is different, so it is necessary to test the mechanical properties of the composites with different modified cellulose dosage, select the appropriate blending ratio, and ensure the mechanical properties of the composites. Reduce the cost of the material, so that the material can be widely used in real production and life.
The decline in tensile strength of high-content of silined cellulose of composite films can be mainly ascribed to the agglomeration of an excess of K-Cellulose, resulting in weak interaction between the particles and PBAT[35]. Moreover, the alkyl groups between the KH-560 molecules polycondensed and entwined on the K-Cellulose surface reduced the contact area with the PBAT molecules. As a result, the effective interface layer was reduced, and the mechanical properties of the composite films were lowered.
3.7. Barrier properties
The influence of silanized cellulose on barrier properties of films was investigated[36], and the WVP and OP values of all the film samples are illustrated in Table1.
It can be observed that, the PBAT film exhibited maximum WVP compared with the K-Cellulose/PBAT composite films. The K-Cellulose/PBAT composite films exhibited a significant reduction in WVP with the increase in the silanized cellulose content. The WVP of the 1.5wt% K-Cellulose/PBAT composite film decreased to approximately one half that of the 0.5wt% K-Cellulose/PBAT composite film. Cellulose is well known to be a hygroscopic material and has much great raffinity for water than PBAT. This property causes an increase in the permeability of water vapor through the films under high silanized cellulose content. Furthermore, the more intercalated structure sand better compatibility in the film matrix with higher silanized cellulose content can contribute to a lower WVP.
Table 1 WVP and OP of the PBAT/ K-Cellulose composite films.
Samples
|
WVP(g/(m2.day))
|
OP(cm3.m2d bar)
|
PBAT
|
72.2408
|
4040
|
0.5% K-Cellulose /PBAT
|
58.3105
|
2150
|
1% K-Cellulose /PBAT
|
48.1428
|
1700
|
1.5% K-Cellulose /PBAT
|
29.8968
|
1370
|
2% K-Cellulose /PBAT
|
59.9336
|
1970
|
2.5% K-Cellulose /PBAT
|
76.5052
|
1440
|
In contrast to the WVP of the films, the OP values reduced with increasing silanized cellulose content. In general, the factors that affect the OP of the films include microstructure, void volume, alignment of polymer chains, and adhesion of film matrix. The results were demonstrated in Table1. When the silanized cellulose addition increased from 0 to 1.5wt%, the air permeability decreased from 4040 cm3.m2d bar to 1370 cm3.m2d bar. The results were probably due to the fact that PBAT was composed of non-polar molecules, and non-polar oxygen molecules are liable to pass through the film matrix. A well-dispersed mixture allowed the formation of a uniform and tight network structure of the composite membrane, which may be partly the cause of the reduced air permeability. The addition of silanized cellulose promoted the formation of annitercalated structure, which could prevent oxygen molecules from passing through the film matrix.
3.8. Surface hydrophobicity
Water contact angle is a primary indicator for hydrophobic characterization of polymer materials. The contact angle of the PBAT/ K-Cellulose composite films were observed to further study the durability of hydrophobic characterization of polymer materials. The dynamic water contact angles of the film samples within 150s are shown in Fig. 9. The water contact angles of the films decreased as a function of time due to the reorientation of the polar groups on the film surface[37,38]. The images of the water droplet taken on the films explicitly reflected this phenomenon. The K-Cellulose/PBAT composite films exhibited also smaller drop. In particular, the water contact angle of the 1.5wt% K-Cellulose/PBAT composite film was only reduced by 11° within 150s after the water drop. The water contact angle of the 2wt% K-Cellulose/PBAT composite film measured at 150s was 39.8°, whereas the 1.5wt% K-Cellulose/PBAT composite film exhibited higher water contact angles, especially the 1wt% K-Cellulose/PBAT (76.2°) and 1.5wt% K-Cellulose/PBAT (72.1°) composite films. Therefore, although the addition of silanized cellulose reduces the hydrophobic of the composite film, the 1.5wt% K-Cellulose/PBAT composite film did not decrease much compared to pure PBAT.