Harvest timing and biomass removal
Biomass yields for the site increased significantly from 35 Mg ha−1 to around 50 Mg ha−1 through the growing season (Table 3; Figure 2 top). In the 2007 harvest the mean annual increment through the growing season was between 7.3 and 10.6 Mg ha−1 y−1, and jumped substantially in the second rotation to a range of 11.3 to 17.0 Mg ha−1 y−1. This increase was consistent with results reported by Sleight et al [38], which showed that low first-rotations yields have a high propensity to increase in the second rotation. Leaf fall occurred following the October harvest. Late-rotation harvests (Oct-Apr) yielded a total of 7.87 Mg ha−1 more biomass than early-rotation harvests (Jun-Sep) (P<0.0018). Mean foliar biomass within the 2007 harvest season was 3.42 Mg ha−1. There were no significant differences in foliar biomass through season beyond the total loss once leaves fell. The stem to foliage ratio increased slightly from 0.895 to 0.926 (P<0.0001) between the Jun/Aug harvests and the Sep/Oct harvests.
Table 3
Summary of analyses of variance for the effects of treatment, cultivar, and TxC on biomass production following first rotation harvest timing treatments. Main effects significance tested at α = 0.05, while interaction significance was tested at α = 0.15.
Biomass | Harvest Date (T) | Cultivar (C) | TxC |
| p-values | |
2007 Stem | <0.0001 | 0.2375 | 0.4427 |
2007 Foliage | 0.7452 | 0.0805 | 0.1105 |
2007 Total | 0.0009 | 0.2224 | 0.4177 |
2011 Annual Yield | <0.0001 | 0.3233 | 0.1488 |
Cumulative 2007-2011 | 0.0142 | 0.2880 | 0.2657 |
DF | 5 | 3 | 9 |
Post hoc pairwise analysis of observed TxC effects were evaluated. Increased biomass through the progression of harvests was driven by the cultivars 9870-40 and 9871-41 (P<0.0340) (Figure 2 bottom). However, there were no significant differences within the SX67 or 9882-25 cultivar harvests regardless of whether they occurred leaf-on or leaf-off (P>0.48). Additionally, total biomass for the Jun/Aug harvest dates for SX67 were significantly higher than the other cultivars (P=0.0415). The cultivars 9870-40, 9871-41, and SX67 belong to the miyabeana species group, while 9882-25 belongs to purpurea (Table 1).
Harvest timing and second rotation regrowth
The 2011 harvest (second rotation) represented four growing seasons of growth, plus any growth that occurred after the mid-season harvests during the summer/fall of 2007. Mean annual yield ranged in the second rotation ranged between 11.4 and 16.4 Mg ha−1 yr−1 (Figure 3). Second rotation yield was 5.3 Mg ha−1 yr−1 more than the first rotation across all cultivars and times of harvest (P<0.0001). Late-rotation harvests (Oct-Apr) produced 4.2 Mg ha−1 yr−1 more biomass in the second rotation than areas where an early-rotation harvest took place (Jun-Sep) (P<0.0001).
As with the 2007 harvest, there were only subtle post hoc effects detected in the 2011 harvests. As before, there was no significant difference in the SX67 performance related to harvest timing through 2011 (P=0.3903), and SX67 plots harvested in Jun/Aug performed better in 2011 than any of the other cultivars (P=0.0004) (Figure 3.3). The other three cultivars all had significant improvements in annual yield between the early (Jun-Sep) and late (Oct-Apr) seasons (P<0.0065).
It is already known that yield performance varies among willow cultivars (CITE). The differences in performance within the growing season is a unique result. What is particularly interesting is these results suggest that certain cultivars (i.e SX67) may be more resilient to the expanded harvest seasons that may be necessary to support large-scale commercial willow system. Regardless of when SX67 was harvested in the first rotation, second rotation yields were high and fairly consistent. Both high yield, and a tolerance for early-season harvesting may be a necessary selection criteria for cultivar deployments.
Effect of harvest timing on first rotation nutrient removal
During the 2007 harvests, the TxC interaction for the combined stem and foliage and for the stem nutrient removal was significant for all nutrients (Table 4). The TxC interaction for foliage was only significant for K and Ca but harvest date was significant for N, P, K, and Ca. While foliage had 3-10 times the concentration compared to stemwood, nutrient removals were highest for the woody component due to quantity.
Table 4
Summary of analyses of variance for the effects of treatment, cultivar, and TxC on total nutrient removal (stem+foliage) on the first rotation harvest. Main effects significance tested at α = 0.05, while interaction significance was tested at α = 0.15.
Element | Harvest Date (T) | Cultivar (C) | TxC |
| p-values | |
Combined Stem and Foliage | | | |
N (kg ha−1 y−1) | 0.0324 | 0.0752 | 0.0259 |
P (kg ha−1 y−1) | 0.0616 | 0.0969 | 0.0940 |
K (kg ha−1 y−1) | 0.0002 | 0.0459 | 0.1097 |
Ca (kg ha−1 y−1) | 0.0128 | 0.0024 | 0.0101 |
Mg (kg ha−1 y−1) | 0.0071 | 0.0107 | 0.0152 |
S (kg ha−1 y−1) | 0.0032 | 0.0384 | 0.0227 |
Stem | | | |
N (kg ha−1 y−1) | <0.0001 | 0.0737 | 0.0065 |
P (kg ha−1 y−1) | 0.0131 | 0.0809 | 0.0436 |
K (kg ha−1 y−1) | 0.0718 | 0.0441 | 0.1396 |
Ca (kg ha−1 y−1) | 0.0062 | 0.0019 | 0.0043 |
Mg (kg ha−1 y−1) | <0.0001 | 0.0012 | 0.0011 |
S (kg ha−1 y−1) | 0.0006 | 0.0492 | 0.0025 |
Foliage | | | |
N (kg ha−1 y−1) | 0.0010 | 0.0708 | 0.1902 |
P (kg ha−1 y−1) | <0.0001 | 0.0989 | 0.2609 |
K (kg ha−1 y−1) | 0.0014 | 0.0264 | 0.1422 |
Ca (kg ha−1 y−1) | 0.0086 | 0.0078 | 0.0827 |
Mg (kg ha−1 y−1) | 0.3518 | 0.0991 | 0.2116 |
S (kg ha−1 y−1) | 0.7788 | 0.0461 | 0.3205 |
DF | 5 | 3 | 9 |
Nitrogen
Nitrogen is generally one of the most limiting nutrients for most crops [11, 39]. Nitrogen was most affected by season, but there were significant TxC interactions detected (Table 4, Figure 4). Significant effects of harvest date, cultivar, and TxC were observed on total N removal, with the highest removal observed by cultivar SX67 in Jan (110 kg N ha−1 y−1) and the lowest by 9870-40 in Jan (46 kg N ha−1 y−1). Removals by cultivar SX67 were significantly higher than the removals of all the other cultivars in Jan and statistically similar to cultivar 9870-40 in Jun and Aug. On the other hand, removals in Sep, Oct, and Apr were statistically similar for all cultivars. Overall, total N removal was lower in Apr (57 kg N ha−1 y−1) compared to Oct (78 kg N ha−1 y−1) and Jan (73 kg N ha−1 y−1). Total N removal for the other treatments was not significantly different. When just considering woody biomass, the lowest removal was in Jun (44 kg N ha−1 y−1), Aug (45 kg N ha−1 y−1), and Sep (46 kg N ha−1 y−1).
Observing the response of individual cultivars, N removal is proportional to biomass removal for harvests occurring on a particular date (Figures 2 and 4). Although there was not a significant cultivar effect (P=0.0752), the mean removal for cultivars ranged from 57.7 to 83.9 kg N ha−1 y−1. As the growing season progresses into September, N removal decreases relative to biomass removal. As the trees harden for winter, there is a spike in nitrogen removal in October, and with the signal diminishing again as the dormant season progresses. Post hoc analysis indicates there was no significant differences in total N removal for the early Jul-Sep harvests compared to the later Oct-Apr harvests (P=0.0805), although the amount of N removed in the woody biomass in the early season harvest was over 20 kg ha−1 y−1 lower (p<0.0001). In this hand harvested trial the vast majority of the leaves were removed and included in both the biomass and nutrient calculations. However, in large-scale harvests using single pass cut and chip harvesting systems only a portion of the foliage is removed from the field. Some of the leaves are lost when the stems are dragged through the canopy of plants in front of them and fed into the harvester. Observation over hundreds of hectares of large scale harvesting [24] indicates that more foliage is lost when harvests occur in the fall. The other place in the system where foliage is returned to the site is when material is blown from harvester into wagons or other collection vehicles. Foliage is less dense than the woody material from the rest of the plant and a portion of it visibly separates from the stream of biomass being blown into the wagon and drops on the ground. In addition to foliage studies show that 7 to 15% of the standing biomass in willow fields can be left behind during mechanical harvesting operations [19, 21, 40]. There is a lack of good data on the proportion of foliage returned to the site during mechanical harvesting, but it does impact nutrient dynamics in these systems and needs to be considered. The hand-harvested data in this trial is some of the only data of its kind for trials in the region, but will represent more removal than occurs
There was a significant difference in N removal for SX67 compared to the other cultivars due to total biomass (P=0.0022), but the change was not significant for N removal over the course of the treatments (P=0.4629). SX76 has stem and foliar N concentrations at the low end of the range among willow cultivars that have been tested (Tharakan et al. 2004) but yields in this trial were consistently high across all the harvest dates, emphasizing the importance that total biomass removal has on nutrient removal. It is important to note that there are differences in the timing of leaf drop among cultivars [41, 42], and that this will influence the mount of nutrient removed during harvesting both in terms of biomass and the nutrient concentration of the remaining foliage.
Phosphorus
The combined pattern for P was congruent with N in that P removal was proportional overall to biomass removal, but in the case of P, the combined removal was not significant relative to harvest timing. Both the harvest timing and cultivar main effects were not significant; the range of means among cultivars was 7.7 to 11.6 kg P ha−1 y−1. Some TxC effects were significant and harvest timing was significant for the stem and foliage individually (Table 4, Figure 5). Post hoc analyses indicate total P removals in the early growing season by SX67 were 4.7 kg P ha−1 y−1 higher than other cultivars (P=0.0025), and there was 2.8 kg P ha−1 y−1 more P removed in SX67 in the early growing season compared to late and dormant harvests (P=0.0275). The general pattern is that P removal increased as the crop reached the dormancy stage (from Jun to Oct-Jan), and dropped again in Apr to similar levels observed in Jun, Aug, and Sep; while removals via foliage biomass reduced significantly as the plants started to shed their leaves (Figure 5). While there are differences in the patterns of P removal in wood and foliage, the total amounts removed are relatively small (7 - 14 kg P ha−1 yr−1) and in the northeast U.S. where this trial occurred many of the soils have more than adequate or excessive amount of P due to the inherent characteristics of this soils and management, especially additions of manure and P fertilizers [43]. In other regions or on disturbed sites with lower soil P levels the removal patterns seen here need to be considered in nutrient management decisions.
Potassium
Potassium, along with Ca2+, is the most abundant inorganic chemicals in plant cellular media and is the second most abundant nutrient in leaf tissues after N. Potassium plays important roles in the development and functioning of plants. Potassium is mobile in plant tissues and organs and it cycles rapidly among plant parts [44], The total removal of K was significantly affected by harvest date, cultivar, and TxC (Table 3.4). Potassium removal decreased from by a high of 52 kg K ha−1 yr−1 in Jun/Aug to approximately 30 kg K ha−1 yr−1 by the following April (Figure 6). The TxC interaction showed significantly higher removals by cultivars 9870-40 and SX67 for Jun (54.1 kg K ha−1 y−1 for 9870-40 and 67.8 kg K ha−1 y−1 for SX67) and Aug (64.0 kg K ha−1 y−1 for 9870-40 and 63.7 kg K ha−1 y−1 for SX67), significantly higher removal by 9870-40 in Oct (63.2 kg K ha−1 y−1), and significantly higher removal by SX67 in Jan (52.9 kg K ha−1 y−1) (Figure 6). In contrast to the results of N and P, the removal of K via woody biomass was higher during the full-leaf out stages of the crop (40.0 kg K ha−1 y-1 in Jun and 42.6 kg K ha−1 y−1 in Aug), compared to the late season harvests (Sep, Oct, Jan, and Apr). Similarly, K removals via foliage were higher in early season (11.3 kg K ha−1 y−1 in Jun) and decreased as the crop approached the dormancy stage. Fromm (2010) observed seasonal variation in the K+ concentrations in poplar cambium with high levels in the spring and lower levels in the fall and winter season.
Calcium
Significant effects of harvest date, cultivar, and TxC were observed in total removals of Ca (Table 4). Across all cultivars total Ca removals were higher in Aug (152.2 kg Ca ha−1 y−1), Oct (164.6 kg Ca ha−1 y−1) and Jan (153.5 kg Ca ha−1 y−1) than in Jun (126.2 kg ca ha−1 y−1) and April (121.0 kg Ca ha−1 y−1). The TxC interaction showed that cultivars 9870-40, SX67, and 9871-41 removed significantly higher amount of Ca in all harvests compared to cultivar 9882-25 (Figure 7), but that the cultivar with the highest removal varied. Cultivar SX67 had the highest removals in Jun (173.9 kg Ca ha−1 y−1), Aug (193.2 kg Ca ha−1 y−1) and Jan (230.3 kg Ca ha−1 y−1) while 9870-40 had the highest removal in Oct (231.4 kg Ca ha−1 y−1). Among cultivars, SX67 removed higher total Ca (173.1 kg Ca ha−1 y−1) and 9882-25 removed significantly less (77.3 kg Ca ha−1 y−1). Stem only Ca removals were lower in Jun (112.3 kg Ca ha−1 y−1) and Sep (115.1 kg Ca ha−1 y−1) and higher in Jan (153.5 kg Ca ha−1 y−1), showing an increasing pattern from early season harvests (Jun, Aug, Sep) to late season harvests (Oct and Jan) until a decrease in Apr. Foliage only Ca removals were significantly lower in Jun (13.9 kg Ca ha−1 y−1) compared to the other harvests, and increased slightly as the crop approached the dormancy stage (Figure 7), which is different than observations for foliar removals of N, P, and K. Calcium is generally not a limiting nutrient, but can be important in scenarios such as post-pasture secondary succession [44].
Magnesium
Calcium and magnesium frequently mirror each other as secondary nutrients. Total removals of Mg was also significantly affected by harvest date, cultivar, and TxC (Table 4). Mean removals within harvest dates ranged between 7.1 and 10.1 kg Mg ha−1 yr−1. While Mg has similar overall patterns to Ca (Figure 8), foliar content constituted a much higher proportion of the total removal. No significant differences were observed among cultivars in treatments at in the late growing season (Aug-Oct). The cultivar SX67 was associated with significantly more Mg removed in Jun (10.1 kg Mg ha−1 y−1) and Jan (12.2 kg Mg ha−1 y−1), while cultivar 9882-25 had the highest removal in Apr (10.8 kg Mg ha−1 y−1) (Figure 8). A significant harvest date effect showed that total removals of Mg were lower in Apr (7.1 kg Mg ha−1 y−1) and Jun (7.9 kg Mg ha−1 y−1) and higher in Oct (10.4 kg Mg ha−1 y−1) and August (9.6 kg Mg ha−1 y−1). Stem only removal of Mg showed an increasing pattern until the crop reached the dormancy stage followed by a decrease in Apr (Figure 8), with the lowest removal occurring in Jun (5.1 kg Mg ha−1 y−1) and the highest in Jan (8.5 kg Mg ha−1 y−1). Foliar only Mg removal, did not show differences among harvest dates (Figure 3.8), but resulted higher in Aug (3.2 kg Mg ha−1 y−1) and lower in Oct (2.5 kg Mg ha−1 y−1).
Sulfur
Significant effects for harvest date, cultivar, and TxC were observed in the total removal of S (Table 4). Sulfur removal ranged from 5.6 to 9.0 kg S ha−1 yr−1 relative to timing, with the maximum reached at the end of the growing season, and the minimum at the end of the dormant season (Figure 9). A relatively high proportion of the nutrient was associated with foliage removal, but there were no significant differences in foliar removal among dates. The primary difference in harvest timing was at the immediate end of the growing season where cultivar SX67 had the highest removal in Jun (11.1 kg S ha−1 y−1), Aug, and Jan (10.8 kg S ha−1 y−1), while cultivar 9870-40 had the highest removal in Oct (12.4 kg S ha−1 y−1) (Figure 9).
Implications of early harvests on biomass production and regrowth
One of the concerns with growing season harvests is that willow aggressively produces coppice regrowth after cutting. After cutting, the plant uses energy reserves to produce shoots that may not harden sufficiently for winter; that growth dies back and the plant has to produce these shoots again the following growing season. Mean combined biomass production for the 2007 and 2011 harvests ranged from approximately 80 Mg ha−1 for harvests that were timed in Jun/Aug, to over 100 Mg ha−1 for harvests timed in April (Figure 10); harvest timing was the only significant effect (Table 3). On closer inspection, despite a substantial increase in biomass production in the second rotation compared to the first rotation the loss in production and subsequent reduction in revenue may be considerable for early rotation harvests. Also, the September timing had first rotation harvest yields comparable to the dormant seasons, but had the poorest second rotation yields, which suggests carbohydrates were expended on new growth that was unable to harden and survive through the winter.
Harvest timing had a significant impact on both the total biomass production over two rotations and second rotation yield. This study suggests that harvesting during the growing season negatively impacts biomass production and yield compared to dormant season harvests. However, second rotation biomass total production was significantly higher than first rotation production for harvests in Jun and Aug. In a comprehensive study comparing first- and second-rotation yields, there was a propensity for second rotation yields in dormant harvests to increase relative to the first rotation for a number of shrub willow cultivars across a range of sites [38]. In this study, the mean first rotation yields in midsummer 2007 were 7.3 Mg ha−1 y−1 in Jun and 7.6 Mg ha−1 y−1 in Aug, and increased to 13.1 and 13.2 ha−1 y−1 respectively by the second rotation. On the other hand, harvests in Sep, Oct, Jan, and Apr did not present significant changes up or down for the second rotation; however, they did show significant increases in their yield, given the shorter length of the second rotation (~4 years) compared to the first (~5 years). Sleight et al. [38] reported that when first rotation yield is between 9.4-12.9 Mg ha−1 y−1, the probability of increasing yield in the second rotation is < 50%. First rotation yields in the current study for Sep, Oct, Jan, and Apr ranged from 9.5 – 10.6 Mg ha−1 y−1. Second rotation yields in our study increased by 78% for Jun and Aug, 28% for Sep, 52% for Oct, 87% for Jan, and 43% for Apr. Still, despite significant increases, the willow harvested during the growing season (Jun, Aug, and Sep) did not match the yields obtained by the plants harvested during the dormant season (Oct, Jan, and Apr), even though they had the equivalent of an extra growing season (in growing degree days [GDD]; Table 2), in comparison to dormant season harvests.
The effects of harvest timing on shrub willow, and other coppice species, growth have been studied [26–30, 45]; despite this, gaps in understanding the impact of harvesting season on the plants’ growth remain. Certain commonalities exist among previous results; lower plant growth and development were observed when harvested during the growing season. The uncertainties about the harvest season effect are attributed to a variety of reasons: e.g. (1) possible lower root carbohydrate reserves when harvesting during summer, (2) frost damage of newly regenerated and immature shoots harvested late in the growing season, or (3) a limited nitrogen reserve supply for regrowth [26, 30, 46]. Our results showed similar growth response to previous studies. However, we cannot confirm any of these previous attributions. Woody nitrogen concentration in this study showed a significant increase from the growing season (3.3 to 3.5 mg kg−1) until the dormancy season (4.1 to 4.5 mg kg−1), with a significant decrease in early spring (3.4 mg kg−1), during bud burst [21], similarly to the observations made by other studies [46, 47]. Although we did not study the dynamics and translocation of nitrogen, carbohydrates or other compounds in the plant, or evaluate the plants for frost damage, significant reductions and increases in leaf and woody nitrogen were observed as the plants approached the dormancy stage. Nonetheless, the reduced nutrient reserves observed during the growing season harvests (Jun, Aug, and Sep) is a plausible reason for the effect of harvest date on biomass production and yield.
A caveat to the biomass concerns are that these plots were hand harvested. When SRWC are mechanically harvested, machines generally leave some proportion of material behind. Berhongaray et al [22] reported that poor efficiency can result in almost a quarter of the material being left behind; however that study relied on an exceptionally small sample areas. Eisenbies et al. [40] found a range between 6 and 8 percent for leaf-off harvests, however, it was on a limited number of plots. In some follow up work a more extensive set of data from harvests during the growing season suggests that the amount of dropped material is under <9% of the harvestable biomass for 90% of the harvested area, <23% for 5% of the area, and <35% for 4% [19]. One percent or less of the area can have exceptionally high quantities of dropped material due to spillage of chips from the wagon or spout. However, harvesting systems are still under development and experience among operators is increasing so the percentage of dropped material has the potential to be reduced in the future. Another issue with growing season harvests is that foliage is not a desirable component for many end users [24, 48, 49]; Future harvesting systems may incorporate wood/foliage separation in order to improve feedstock quality, especially if it improves feedstock grade, price, or offsets costs.
The results from the TxC interaction for total biomass production were highly influenced by the higher performance of cultivar SX-67 (Figure 2 and 3). It appeared to have high biomass production potential over both rotations regardless of harvest timing. Additionally, cultivar 9882-25 did not show a strong response to harvest timing, but had relatively low total biomass production. Meanwhile, cultivars 9870-40 and 9871-41 both displayed a clearer harvest timing effect. These two distinct cultivar groups suggest, along with potential yield, that certain cultivars may be tolerant of an expanded harvesting season, while other cultivars are sensitive to growing season harvests. This result deserves further study in the future as climate changes and the opportunities for dormant season only harvests decline in the region.
Implications of early harvests on nutrient removal
The concerns over short rotations and frequent harvests of shrub willow principally relate to the quantity of nutrients removed, the potential impact on soil nutrient content, and the long-term productivity of the crop. Although this issue has been studied for dormant season harvests [50–53], the study of how timing of harvest affects nutrient removal has been limited, with most of the research performed on nutrient concentration, allocation, and translocation in the shrub willow biomass [46, 47, 54–56]. Our results indicate there are potential effects of harvest date on total removals (stem and foliage) of N, K, Ca, Mg, and S, which may be relevant to decisions on harvest timing. Plants harvested in Oct had the highest N, P, Ca, Mg, and S removals, while K removals higher in Jun and Aug. During the growing season, a high proportion of the nutrients are located in the foliage tissue; when the foliage starts to shed, a portion of these nutrients are translocated into the shoots and root system [47, 54] (Figures 4-9), which explains the higher removals observed during Oct and Jan, when limited to no foliage is present and most of the nutrients are concentrated in the shoots. During spring (Apr), the nutrients are translocated into growing parts (tips of twigs and branches) to support leaf production and branch growth, but given the lower proportion of tips compared to stem biomass, the higher concentration present in the tips are diluted and shadowed by the lower concentration in the stem biomass.
Nutrient removal was impacted by the interaction of the timing of the harvest and the different cultivars in this trial, which has potentially interesting implications for the deployment and management of willow crops. Among the cultivars studied, SX67 resulted in consistent high total biomass and annual yield, but with some nutrients had comparatively high nutrient removal across the harvest dates. Fabio et al., 2017 [57], studied the contributions of genotype and environment on shrub willow biomass composition, observing high influence of environment as well as genotype*environment interaction in yield, and concluded that the selection of genotypes and growing environment could be implemented to increase biomass production. Their results can help explain the significant differences observed between SX67 and the other cultivars in our study, where environmental conditions could have been favorable for SX67 growth, compared to the other cultivars and regardless of the harvest date. Fabio et al. [57] also found two SX cultivars (SX61 and SX64), which belongs to the same diversity group as SX67 (Table 3.1), to be stable and high yielding across a range of environmental conditions.
Alternatively, the cultivars 9870-40 and 9871-41, which had had comparable biomass production to SX67 from the September harvest on (Figure 2), also appeared to have comparatively lower nutrient removal (Figures 4-9). When biomass yield was added as a covariate to the analysis of total nutrient removal, this trend was statistically significant for the LS means for N, P, K, Mg, and S (Table 5). For the macro-nutrients, 9870-40 and 9871-41 had approximately 10 kg ha−1 yr−1 and 2.5 kg ha−1 yr−1 lower exports for N and P respectively; the difference for K only applied to cultivar 9871-41. While the cultivar SX67 was shown to be resilient to an expanded harvesting window in terms of biomass production. This result suggests that cultivar selection could also consider nutrient removal relative to harvest yield as selection criteria. As mentioned previously, if technology were introduced that separated wood and foliage during harvesting and redistributed this material on site, that could offset some removal, but the differences between cultivars in terms of foliage is not as notable.
Table 5
LS means for nutrient removal for each cultivar across all harvest dates in 2007 for analysis that included 2007 yield as a covariate (P<0.0001). P-value for the cultivar component of the model is provided. Letters indicates indicate significant differences in LS means between cultivars for each nutrient.
Cultivar | Nutrient |
| N | P | K | Ca | Mg | S |
| kg ha-1 yr-1 |
9882-25 | 69.8 AB | 11.7 A | 48.3 A | 97.9 B | 10.8 A | 7.7 AB |
9870-40 | 58.7 BC | 8.4 B | 45.8 A | 148.4 A | 7.2 B | 7.2 BC |
9871-41 | 56.4 C | 7.6 B | 31.0 B | 157.6 A | 7.3 B | 6.1 C |
SX67 | 78.2 A | 10.8 A | 46.4 A | 161.8 A | 9.2 A | 8.8 A |
P value | 0.0046 | 0.0028 | 0.0013 | 0.0050 | 0.0025 | 0.0047 |
Considering harvest date effects on biomass production and nutrient removal the selection and deployment of different cultivars could be decided depending on site conditions and characteristics; however, this is based on a set of four cultivars and one site only. Cultivar SX67 would be a strong candidate to be deployed in sites where leaf-on harvests might be required for some portion of the life of the crop, ensuring high yield in the following rotation; however, SX67 also showed a variable and high nutrient removal across harvest dates. Hence, deploying a combination of SX67 and 9871-41 (which resulted in variable yielding and low and variable nutrient removal across the harvest dates) could be beneficial both for the overall yield and nutrient removal rates on the site. Assuming harvests to occur from Aug to Oct (as observed in commercial sites in NY given poor site conditions in fall and winter seasons) we could assume mean yield of 13.8 Mg ha−1 y−1 and removals of 69.7 kg N ha−1 y−1, 9.9 kg P ha−1 y−1, 42.4 kg K ha−1 y−1, 170.4 kg Ca ha−1 y-1, 9.2 kg Mg ha−1 y−1, and 8.3 kg S ha−1 y−1. In contrast, a deployment of cultivars with characteristics similar to SX67 only, will ensure higher yields (15.5 Mg ha−1 y−1), but will likely result in higher nutrient removal rates (80.5 kg N ha−1 y−1, 12.0 kg P ha−1 y−1, 51.3 kg K ha−1 y−1, 174.7 kg Ca ha−1 y−1, 10.0 kg Mg ha−1 y−1, and 10.0 kg S ha−1 y−1).
A careful selection of cultivar and growing environment, as explained by Fabio et al. [57], could ensure higher yields over rotations, as well as similar results when harvesting in different dates and seasons of the year. Hence, by considering cultivars with lower variation both in yield and nutrient removal, a wider harvesting window could be supported, ensuring the biomass production of subsequent rotations and facilitating the nutrient management practices. However, a wider array of cultivars and sites should be explored to confirm the patterns observed, since a limited suite of cultivars and only one site were used at this study.
Implications of harvest dates for commercial operations
This study indicates that harvesting during the plant’s dormancy stage (late fall, winter, and early spring) will promote higher biomass production with less nutrient export from the site via harvested biomass. Best practices for shrub willow management had already recommended for many years that harvesting during winter months, after leaf fall has already occurred [23], in part, based on studies indicating higher biomass production and shrub willow growth when the harvest is performed during the plant’s dormancy stage [26, 28–30]. However, commercial shrub willow harvest operations in NY are being extended into the mid-late growing season because following best practices has proven challenging due to weather and ground conditions on large sites. Future expansion of biorefineries that require year round supply of biomass may also prompt an expansion of the harvesting window because of the dry matter loss associated with willow that is stored for three to six months depending on the time of harvest. The tradeoff between differences in yield with more frequent harvests over the entire years and losses in both quality and quality of biomass that is stored for longer periods of time for dormant season only harvests needs to be assessed and incorporated into analysis that includes different conversion processes and end products.
Shrub willow crops are commonly planted on marginal agricultural land in NYS [6]. The term “marginal land” has different meanings in various settings, but here refers to land at the margins of profit, where potential economic returns are at a breakeven point with production costs [58], which was recently characterized as socially marginal land when externalities are included [59]. These lands generally have use restrictions, caused by slope, elevation, depth, soil texture, internal drainage, fertility, and/or remoteness. In the northeast US a common limitation for this land are most often related to hydrology, which results in seasonal saturation or near saturation [6]. Hence, it has been observed that the operation of heavy machinery on these lands during wintertime requires frozen ground. If snowfalls come before the ground freezes can support heavy equipment, access to the site may be hindered for the entire season, or operating costs become prohibitive.
According to this study, harvesting during August will result in significantly lower total biomass production and yield compared to fall or winter harvests. Total biomass production for the Aug harvest date resulted in 77.5 Mg ha−1, while in Oct the total biomass production was 94.3 Mg ha−1. Considering a wet biomass price at plant gate of $30.5 Mg−1 [60], we could estimate a gross revenue of $4,584.2 ha−1 after two rotations if harvesting during Aug and $5,236.9 ha−1 if harvested during Oct (Table 6). Still, if the results of this research are considered, and the harvest is performed during Apr, it would result in a total of $5,731 ha−1 after two rotations. These results however, do not consider other costs or incomes in the system, only the economic return generated by selling the biomass. As already mentioned harvesting during rainy or snowy periods could increase the harvesting costs, add delays to harvesting with small amounts of rainfall because evapotranspiration is so low during the dormant season, or prohibit the harvest from happening altogether. In addition to differences in biomass production recent analysis of willow harvests has shown that throughput from leaf-on harvests on dry ground conditions (29.7 Mg hr−1) are 59% lower than leaf off harvests on dry ground (71.8 Mg hr−1). This will increase harvesting costs and reduce the profitability of leaf-on harvests [61]. While leaf off harvest throughput in wet conditions (42.4 Mg hr−1) was 41% lower than when in dry conditions. Despite higher biomass production and gross return generated in Apr, spring snow melt could contribute to soil water saturation, resulting in site conditions not ideal for operating harvesting equipment and increasing harvesting costs, which could lead to lower net revenue compared to other months, when harvesting conditions are ideal. The tradeoffs between losses in production and the increases costs associated with trying to harvest on these poorly drained sites during the dormant season is another factor that needs to be incorporated into decisions about timing of harvesting operations.
Table 6
Gross revenue from willow biomass depending on total biomass production for each harvest date. Price of biomass at gate is considered at $30.5/Mg using the EcoWillow 2.0 Cash Flow Model [52]. No additional costs or incomes are considered.
Harvest date | 1st rotation | | 2nd rotation | Gross Revenue Over Two Rotations |
Biomass wet | | Gross Revenue | | Biomass wet | | Gross Revenue |
Mg ha−1 | | $/ha | | Mg ha−1 | | $/ha | $/ha |
Jun | 65.8 | | 2,006.9 | | 82.6 | | 2,519.3 | 4,526.2 |
Aug | 71.2 | | 2,171.6 | | 79.1 | | 2,412.6 | 4,584.2 |
Sep | 76.3 | | 2,327.2 | | 76.0 | | 2,318.0 | 4,645.2 |
Oct | 82.5 | | 2,516.3 | | 89.2 | | 2,720.6 | 5,236.9 |
Jan | 80.2 | | 2,446.1 | | 93.0 | | 2,836.5 | 5,282.6 |
Apr | 91.7 | | 2,796.9 | | 96.2 | | 2,934.1 | 5,731.0 |
Gross revenue = Biomass wet (Mg) * $30.5/Mg |
On the other hand, nutrient removal presented a pattern inverse to biomass production, but similar to annual yield, in which higher removals were observed for harvest dates during fall (Oct), followed by summer (Jun, Aug, and Sep) or winter (Jan) harvests, and generally lower in spring (Apr), especially for N and P, which are probably the ones that most often limit plant’s growth and receive attention [62, 63]. Additionally, soil N and P levels have shown to decrease significantly after several shrub willow rotations [21]. Our results indicate that the ideal season to perform harvest would be early spring prior to leaf out. Harvesting during early spring then, would ensure higher yields with nutrient export that is lower than harvesting at other times of the year. However, a considerable amount of the nutrients removed during summer and fall harvest dates are present in the leaves, while no leaves are removed during the winter and spring harvests. Considering only nutrients removed in the woody biomass, we observe that summer harvest (Jun, Aug, and Sep) removed similar amounts as spring harvest (Apr). We assumed that all leaf material (entire crown of the plant) was harvested during leaf-on stages; however, as previously mentioned, a high proportion of the foliage (data not available) remains on the site to decompose after a commercial mechanized harvest.
Another consideration is the potential to improve existing single pass cut and chip harvesting system through modifications to facilitate the separation of leaves and increase the amount of this material returned to the site or to increase the harvester’s flotation to operate during wet soil conditions and avoid leaf-on harvests. This will reduce nutrient removals and improve soil conditions and the quality of the biomass that is collected for conversion to renewable energy products [64].
Commonly, results of nutrient removal are obtained from hand harvests and field trials. Observations of commercial shrub willow harvesting operations have shown that nutrient rich woody and leaf biomass is left on the site. Soil N and P levels have been noted to decrease after several rotations [21], which could possibly have impacts on the crop’s long-term productivity. For instance, if the efficiency of the harvester is between 7 – 15% of the total standing biomass, that would represent 20 – 35% of the total nutrient content in the woody above-ground willow biomass [21]. This material would remain on site and offset nutrient losses as they decompose. More research is needed in commercial harvest operations to determine the amount of dropped biomass for harvests at different times of the years (both woody and leaf) and the nutrient content in this biomass, as well as to observe how these operations impact the soil’s nutrient levels and the crop’s long-term productivity.