As shown in Fig. 1, the production of CNC or CNF is a top-down procedure consisting in converting the large unit to the small unit (De France et al. 2020; Usov et al. 2015; Xu et al. 2013). In this study, the native cellulose (Fig. 1b) extracted from abundant trees (Fig. 1a) through mechanical and chemical treatment. The multiple hydroxyl groups on the cellulose from one chain to form hydrogen bonds with the same or a neighbor chain, holding the chains firmly together side-by-side. CNC is obtained through 64.0 wt % sulfuric acid hydrolysis and the amorphous regions of the cellulose microfibrils were selectively removed, thereby leaving crystalline nanorods (Fig. 1c) in the reaction solution. Besides, CNF is produced via TEMPO-mediated oxidation followed by mechanical fibrillation, or direct mechanical grinding treatment by super colloider (Fig. 1d). CNFs form long fiber with a fibril diameter similar to or larger than CNCs, and the length vary from several hundreds of nanometers to micrometers. CNF contains amorphous area and are not as highly crystalline as CNC (Dias et al. 2020). Contrary to the production of CNC and CNF, the biosynthesis of BC is a bottom-up process of construction from tiny unit to small unit. BC is typically generated by a acetobacter xylinum fermentation process (Fig. 1e, f), and the synthesis is a hierarchical process. BC does not contain lignin, hemicellulose or other non-degradable molecules, and hence much purer (Cheng et al. 2021b).
Straightforward characteristics of nanocellulose are their external forms and morphologies, giving us the most direct impression. Therefore, the general appearance of nanocellulose is shown in Fig. 2, and their final form is generally an aqueous suspension or gel after just produced. After sulfuric acid hydrolysis to produce CNC, they are diluted with water and purified, giving a suspension with different concentrations. Figure 2a shows 1.0 wt % CNC suspension which is transparent with a translucent blueish hue, and negatively charged CNCs can form stable colloidal suspensions at this low concentrations. A hydrogel will form when increased the concentration to about 10.0 wt% (Fig. 2b). And a white powder form will be obtained after the CNC suspension goes through a freeze-drying process (Fig. 2c). In comparison, the TEMPO oxidized CNFs form a gel at low concentrations of 2.0 wt% (Fig. 2d), and are a thick paste by 10.0 wt% (Fig. 2e). The freeze dried forms of TCNF can be also obtained at high concentration (Fig. 2f), while it can not be redispersed back to individual nanofibrils. As comparison to TCNF, the MCNF with low concentrations are very similar in appearance and properties (Fig. 2g), MCNF can show a much larger range of dimensions in the mixture. The MCNF could form paste with suspensions concentrations as low as 2.0 wt% (Fig. 2h), and the dense paste is obtained after increased the concentration to 10.0 wt% (Fig. 2i). This can be explained by the fact that low charges and lots of hydrogen bonds on MCNF, leading to more aggregation among MCNF fibers. Unlike CNC and CNF, BC is a state of pellicle with various thickness. Figure 2j, k are 3 mm and 15 mm, respectively, and a foam-like aerogel will form after freeze drying (Fig. 2i).
The morphology and dimensions of nanocellulose can be studied with TEM images. As seen from Fig. 3, both size and aspect ratio depend strongly on the cellulose source and the processing technique, and each source/process yields the nanocellulose with distinct characteristics. Sulfuric acid hydrolysis of cellulose pulp produces short rod-like CNCs with an average diameter of 5ཞ60 nm and length of 100ཞ300 nm (Fig. 3a). It is apparent that the fine CNC nanoparticles have uniform dispersion, and no obvious aggregation of individual nanocrystals. TEMPO-mediated oxidation of pulp yields extremely thin nanofibers with an average length from of several hundred nanometers to micrometers (Fig. 3b). While the mechanically ground CNFs with no added chemicals yields the larger nanofibers (both diameter and length) than TCNFs, within the diameter of 5ཞ300 nm and length from nano-scale to micron-scale (Fig. 3c). The BC exhibits a porous, interconnected, and ultrafine 3D nanofibrillar reticulated structure (Fig. 3d), and the nanofibers with a diameter of 30ཞ80 nm and the length ranging from 200 nm to several µm. The highly entangled structure of BC significantly increases resistance to flow and results in gel-like behavior of the BC sample. Given BC’s complex network morphology, it was difficult to measure the length and diameter of individual BC nanofiber with high accuracy (Jiang et al. 2019). Indeed, the range of morphologies and dimensions observed for four types of nanocellulose by simply varying the technical process, reveals the tunability of nanocellulose preparation. It is also true that some of the variation in morphology and size could be from the different sources. These could act as a tool to guide decision-making for selection of methods to produce nanocellulose with tailored dimensions.
It is known that the easy aggregation of nanocellulose is a common problem. So far, technologies for dispersing nanocellulose have been studied in various ways (Frank et al. 2018; Kedzior et al. 2021). Thus, techniques for modifying the surface of nanocellulose are to impart functional groups to nanocellulose (Afrin and Karim 2017; Fatona et al. 2018). The chemical structures present on the various nanocellulose are shown in Fig. 4. Since the CNCs are produced via sulfuric acid hydrolysis procedure, and the sulfuric acid as hydrolyzing agents could react with the surface hydroxyl groups of cellulose to yield negatively charged surfaces bearing sulfate esters (-OSO3−) (Cheng et al. 2019), which promote a spontaneous dispersion of CNCs in water (Fig. 4a). The chemical structures of TCNF is presented in Fig. 4b. Oxidation mediated by TEMPO can be used as a method to promote nanocellulose separation, and the C6 primary hydroxyls of cellulose can be entirely and selectively converted to C6 sodium carboxylate groups (-COOH) (Camargos and Rezende 2021). Meanwhile, a high degree of charge is obtained due to the introduction of anionic carboxylates, thus resulting in better dispersibility in water. The negative charges on the TCNF surface introduced via this oxidation technique could increase the electrostatic repulsive forces. However, there is no other functional groups except hydroxyl groups on the cellulose chains for MCNF and BC, leaving the surface chemistry of the nanocellulose unchanged (Fig. 4c). Because no chemical reaction is occurred to obtain MCNF, and the BC is pure cellulose composed of vast nanofibrils.
The colloidal stability of nanocellulose is often the result of electrostatic repulsion due to the presence of charged groups at the particle surface. Generally, suspensions with absolute zeta potential values above 30 mV are considered colloidally stable (Raphael et al. 2014). In the study, the zeta potentials of three typical nanocellulose are shown in Fig. 5a. It can be seen that the sulfuric acid hydrolyzed CNC with a zeta potential of -37.1 mV due to the -OSO3− groups derived from esterification of the hydroxyl groups, and the TEMPO oxidized CNFs has a highly negative potential up to -63.8 mV due to the oxidation hydroxyl groups to carboxylic group in the C6 position. The mechanically ground CNF with a zeta potential of -16.2 mV because of no functional groups. In addition, the BC has a weak negative charge caused by the hydroxyl groups of cellulose, and hence the value for BC is just − 11.5 mV. The crystallinity of the three kinds of nanocellulose were investigated using X-ray diffraction (XRD), as shown in Fig. 5b. The results indicate that the crystallinity of CNC samples from sulfuric acid hydrolysis was 81.65%, which is higher than CNF samples from TEMPO oxidation with 62.48%. The increase in crystallinity of CNC was a result of hydrolysis of hemicellulose and disordered cellulose of the native fibers. In addition, the MCNF with the crystallinity of 68.92%, producing a higher value for TCNF and a lower value for CNCs. This is because that CNFs have both a crystalline and an amorphous region (Chen et al. 2021; Thomas et al. 2018). Each microfibril consists of a crystalline domain intermixed with disordered amorphous regions. It is worth noting that BC displays a distinct crystallinity of up to 88.73%, which can be explained by the fact that BC does not contain lignin, hemicellulose or other non-degradable molecules and it is with high purity. In addition, the average crystallite size (Dhkl) of the crystal in 200 lattice plane of CNC, TCNF, MCNF, and BC was about 3.10 nm, 3.25 nm, 3.52 nm, and 3.64 nm respectively. We could find that the Segal crystallinity increased with the crystallite size increased, showing a positive correlation.
At the molecular scale, cellulose biopolymers have a linear chain structure consisting of D-glucose unit via β (1–4) linkage with a degree of polymerization. Thus, DP of nanocellulose could reflects the number of glucopyranose in each cellulose molecule, which acts as a measure of the length of nanocellulose chains. Meanwhile, DP can reflect the level of cellulose chains degradation (Fang et al. 2020). Generally speaking, chemical and mechanical treatments all result in the degradation of cellulose, and the more severe treatment lead to more severe DP reduction. As shown in Fig. 5c, acid hydrolysis, TEMPO oxidation, and grinding all reduced the DP of cellulose fiber significantly. Among them, the BC had the maximum DP value of 2862, indicating high degree of polymerization and high purity. The original BSKP with DP value of 782, and the grinding process had the minimal impact on DP reduction because pure mechanical treatment could not destroy the construction of fibers completely and still retained many original fibers, thus MCNF possesses DP value of 473. Meanwhile, more intense TEMPO oxidation treatments also caused the DP of BSKP to drop further, and the DP of TCNF was reduced by 40.60% compared with MCNF. In addition, acid hydrolysis resulted in the most severe DP degradation and reduced the DP of MCC fibers from 140 to 65. The FTIR spectra were used to investigate the chemical composition of nanocellulose. As shown in Fig. 5d, the FTIR spectrum of the CNC, TCNF, MCNF, and BC showed several similar peaks of functional groups, such as C-O, C-H, -CH2, and -OH. Typically, the peaks at 3340 cm− 1 and 1048 cm− 1 are attributed to the -OH stretching vibration and the C-O bond of native cellulose, respectively. And the peaks at 2900 cm− 1 and 1426 cm− 1 corresponds to the C-H stretching and bending of the -CH2 groups, respectively (Wang et al. 2017). Furthermore, the peak at 1640 cm− 1 is assigned to the -OH stretching vibration of absorbed water (H2O). The MCNF and BC show similar FTIR spectra to the original cellulose. Importantly, the peak at 1730 cm− 1 in TCNF confirms the presence of carboxylic acid groups, and the peak at 1205 cm− 1 in CNC related to S = O vibration due to the esterification (Lu and Hsieh 2010; Neto et al. 2013).
The solid CNC films exhibit iridescent color originated from the inside periodic layered structure formed after certain concentration of nanocrystals suspension via evaporation (Fig. 6a). It is observed that the long-range helical order is evident throughout the entire thickness, and the periodic layered structure is uniform and well-organized. The biosourced photonic film is appealing to both academia and industries, where optical and photonic components are essential. CNC film iridescence color has been promoted as a mean to provide color benignly in consumer products, to develop authenticating devices in security paper and to make UV and IR reflective barriers (Fernandes et al. 2017; Zheng et al. 2018). The TCNF film with high transparency and good mechanical flexibility has been named “nanopaper”, and looks like a thin plastic film to the naked eye (Fig. 6b). This TCNF film possesses a dense structure. The transparent nanopaper with optimal transmittance and surface smoothness enable a wide range of interesting applications such as renewable and clean “green” electronics wearable including systems for personal health monitoring and smart gloves with integrated sensors (Jung et al. 2015). Besides, another type of film made from MCNF, exhibiting low opacity due to rough and disorderly structure, thus the light could not easily pass through it (Fig. 6c). A super BC film is obtained by hot press process (Fig. 6d). The BC film has fibrous structure owing to the alignment of nanofibers, and the porous network structure gives the BC film excellent flexibility and can be used as promising building blocks for future high-performance biomaterials and textiles (Wang et al. 2018).
The tensile strength and modulus test was performed to study the mechanical properties of the four kinds of nanocellulose films, as shown in Fig. 7a, b. Among these nanocellulose films, BC films exhibited the highest strength up to ཞ147.62 MPa and lowest Young’s modulus of ཞ2.61 GPa, which is due to the strong hydrogen bonding and large aspect ratio (Wang et al. 2018). However, the CNC film with the lowest tensile strength of ཞ21.38 MPa and highest Young’s modulus of ཞ5.73 GPa, showing a typical brittle characteristic. Moreover, the tensile strength of TCNF film (ཞ109.87 MPa) is superior to MCNF film (ཞ72.68 MPa) because of the abundant hydrogen bonds originated from carboxyl and hydroxyl groups among TCNF (Guan et al. 2021). Meanwhile, the weaker bonding force of MCNF resulting in a lower Young’s modulus than TCNF film. Thus, the average Young’s modulus of TCNF film and MCNF film was ཞ5.18 GPa, ཞ4.20 GPa, respectively. In brief, the mechanical properties of nanocellulose films could be affected by their source, size dimensions, aspect ratio, and surface functional groups. The thermal stabilities of nanocellulose were determined to assess its potential use in high-temperature applications. The thermogravimetric (TG) and derivative thermogravimetric (DTG) curves of these four types of nanocellulose are illustrated in Fig. 7c, d. The TG curves showed a small weight loss before 150 ℃, corresponding to moisture evaporation. Among the samples, CNC exhibited the lowest thermal stability due to the disruption of its crystalline structure and introduction of sulfate groups during sulfuric acid hydrolysis. In addition, small fiber size dimensions exhibit high specific surface areas, thus more sites exposed to heat also could lower the thermal stability (Park et al. 2019). Furthermore, TCNF exhibited lower thermal stability than MCNF, but higher than CNC. MCNF showed slightly lower thermal stability than the BC. On the other hand, CNC exhibited approximate yield (26.0%) of char residues with TCNF and BC, while higher yield than MCNF (22.7%). The increased char residues might be due to the dehydration reaction at lower temperatures. The CNC and TCNF sample exhibited double degradation peaks, possibly because of its wide size distribution and different degrees of esterification and oxidation.
A comparison of the physical properties, preparation processes, and life-cycle assessments of these four kinds of nanocellulose are summarized in Table 1. Overall, the mechanical method to prepare MCNF is eco-friendly and simple, but needs high energy consumption as well as wide particle size distribution and low crystallinity of product. Acid hydrolysis preparation of CNC is mature, and the CNC particle size distribution is narrow, but the reaction equipment must be able to resist the corrosion of strong acid, and waste acids produced must be treated. Chemical agent such as TEMPO used to prepare TCNF is facile and could obtain narrow size distribution product, while the process is toxic and corrosive. Bacterial biosynthesis methods are green, with low energy consumption, no pollution, and mild production conditions, but their production efficiency is low and they have a long production cycle. In general, there are many ways to prepare nanocellulose, but each method has limitations (Zhu et al. 2016). In fact, nanocellulose production often combines several methods to use their advantages and avoid their shortcomings (Chen et al. 2018). At present, combinations of chemical and mechanical methods have become mainstream.
Table 1
Comparison of the physical properties, process, and life-cycle assessments of nanocellulose
Type | CNC | TCNF | MCNF | BC |
Source | Microcrystalline cellulose | Bleached softwood kraft pulp | Bleached softwood kraft pulp | Biosynthesis by bacteria |
Diameter | 5–60 nm | 5-100 nm | 5-300 nm | 30–80 nm |
Length | 100–300 nm | Nano-microns | Nano-microns | Nano-microns |
Size distribution | Polydisperse | Polydisperse | Polydisperse | Aggregation |
Conductivity | None | None | None | None |
Optical properties | Iridescent films | Transparent films | Transparent films | Transparent films |
Process | Waste acid | Waste alkali | Green | Green |
Energy consumption | Moderate | Moderate | High | Low |
Cost | High | Moderate | High | Low |
Yield | 38.7% | 46.5% | 75.3% | 41.8% |
Major application | Coatings, adhesives, food, paints | Packaging, transparent film, nanocomposites | Drug delivery, cosmetics, reinforcer, | Biomedical implants, wound dressings |
Ecotoxicity | Low toxicity | Low toxicity | Low toxicity | Low toxicity |
Disposal | Biodegradable | Biodegradable | Biodegradable | Biodegradable |