Plastics are ubiquitous in every aspect of life. The plastic material is so prevalent in the recent times that the 20th and 21st centuries have justifiably been called the “Plastic age”. The production and consumption of plastics, especially single use packaging plastics, have increased steadily over time. As a result, the accumulation of plastic as solid wastes in the environment is dangerously alarming. By 2050, its expected that roughly around 12 billion tons of plastic waste will end up in landfills or natural environment (Geyer et al. 2017). The plastic substrates photodegrade into micro-sized (< 5 mm in size) under long exposure to UV radiation. These particulate matters pervade the environment and reach every stratum of the atmosphere. Primary sources of microplastics in the environment include microbeads generated from cosmetic products, large plastic wastes, microfiber from non-woven textile and sanitary product waste including wet wipes (Briain et al. 2020).
Research on biodegradable materials based on biopolymers or from renewable sources have been sought after as one of the plastic pollution abatement strategies, besides plastic recycling. Biopolymers, both protein and polysaccharide-based ones are the popular kind of plastic alternatives. Utilizing industrial wastes as renewable feedstock for preparing biodegradable plastic, would solve plastic pollution as well as waste accumulation issue.
Leather industry utilizes raw hides and skins as raw material with gallons of water and chemical inputs, in order to manufacture leather. As much as 35 m3 of wastewater and 800 kg of solid wastes are generated during the leather production from 1 ton of raw hides and skins (Kandasamy et al. 2020). Among the solid wastes, trimming wastes that are the unwanted offal pieces trimmed and disposed off, contribute to the major proportion. According to FAO report, around 418 thousand tons of raw trimming wastes is generated per year (FAO 2013). Trimming wastes are rich in protein in the form of collagen and hair keratin. These wastes have been exhaustively utilized for preparation of several low value and high value components applicable for leather manufacturing, polymeric applications, adhesive and textile application etc. (Sathish et al. 2019; Andonegi et al. 2020; Liu et al. 2011). The gelatin extracted from the trimming wastes would be a suitable biodegradable alternative owing to its multifunctional polyelectrolyte nature and film forming ability. Earlier, our research group has attempted the preparation of gelatin films with PVA, targeting to enhance its characteristics for packaging applications (Masilamani et al. 2017).
One of the most popular strength enhancement strategies include reinforcement of the gelatin matrix with functional nano-fillers. Cellulose nanocrystals (CNC) are polysaccharide-based nanomaterials that are used in many polymeric applications (Noorbakhsh-Soltani et al. 2018). CNCs can be extracted from several plant sources (Beltramino et al. 2015; Moran et al. 2008; Xu et al. 2013), agricultural wastes (De et al. 2021), and bacterial cellulosic sources (George & Siddaramaiah, 2012). As a nanomaterial, CNC exhibit an array of properties such as high crystallinity, large surface area, biodegradability and large aspect ratio with surface functionalities. Cellulose is a linear homopolysaccharide composed of both crystalline and amorphous regions. The molecular orientation and functionalities in crystalline region vary widely giving rise to four major polymorphs of cellulose viz. cellulose I, cellulose II, cellulose III and cellulose IV. Majority of the native cellulose exists in the type I polymorph and can be converted to other polymorph type by chemical transformations.
Wet wipes are viscose textile-based materials that are marketed as biodegradable and ecofriendly. But these products form a significant component of global sewerage system blockages (Briain et al. 2020). Wet wipes have been part of everyday hygiene, gaining more attention ever so more since the COVID-19 pandemic. The viscose material is the mercerized form of cellulose that forms the raw material for wet wipe manufacturing. Mercerization of cellulose converts the cellulose I to cellulose II polymorph (Jin et al. 2016). In contrast to cellulose I, cellulose II has more stable structure making it suitable for several applications (Mansikkamaki et al. 2007). Cellulose II nanocrystals that has been extracted from mercerized Cellulose I, are renewable, biodegradable and non-toxic materials used in biomaterials due to its enhanced mechanical properties, low density and low thermal expansion (Du et al. 2019). Extraction of CNCs for biomaterial reinforcement conventionally uses strong mineral acids such as sulfuric acid that leads to over degradation of cellulose, large quantities of water and large amount of salt disposal as waste that are difficult to recover and reuse (Chen et al. 2016). Alternative to strong sulfuric acid, using mild mineral acid (hydrochloric acid) and organic acids have been reported so far (Jiang et al. 2010).
In the present work, for the first time, we report the extraction of cellulose II nanocrystal (CNC II) from wet wipe cellulose using three different mild hydrolysis techniques and characterized for its reinforcement efficiency on physical and chemical properties of trimming waste-based gelatin nanocomposite films. The nanocomposite films were also characterized for their biopolymeric functionalities to replace conventional plastic substrates as single use packaging material.