Chemical compositions of the obtained residues
Ultrasonic and hydrothermal pretreatments followed by sequential alkali extractions were assembled to enhance the enzymatic digestibility of cocksfoot grass. The chemical compositions of the dewaxed raw material (RM) and these obtained residues (R90, R150, R0.125, R0.25, R0.5, R1.5, R3.0, and R6.0) are exhibited in Table 1. As compared with RM, relatively higher glucan (39.6%) and lower xylan (14.4%) were obtained in R90, which suggested that partial hemicelluloses were dissolved from the raw material during the ultrasound and hot water extraction process. In addition, hydrothermal pretreatment is usually used to remove hemicelluloses from lignocellulosic materials. As expected, the hemicelluloses were further released, and the cellulose content of R150 increased significantly from 39.6 to 45.6%. It seems that the pretreatments executed in this study had no obvious effect on delignification as compared with hemicelluloses, which may be due to the links (mainly ether bonds) between lignin monolignols are not very sensitive to this pretreated condition. During the sequential alkali extraction process, the relative content of hemicelluloses gradually decreased from 17.7 to 5.7% with the increment of the alkali extraction concentration from 0.125 to 6.0%. In addition, lignin, another important inhibitor for enzymatic hydrolysis of cellulose, was largely dissolved during the sequential alkali extractions. Due to the significant removal of hemicelluloses and lignin, the highest content of cellulose (63.6%) and lowest contents of hemicelluloses and lignin (5.7 and 11.1%) were observed in R6.0. Nevertheless, small amounts of xylans were still retained in R6.0, which indicated that the hemicelluloses closely combined with lignin and cellulose in cell walls were difficult to be completely liberated. Meanwhile, previous work showed that the extensive removal of hemicelluloses will lead to the reassembly of highly crystalline cellulose fibrils, so the retention of small amounts of hemicelluloses is beneficial to the digestion of cellulose [22].
CP/MAS 13C NMR spectra analysis of the variously treated residues
Crystallinity is well-known to be one of the most important factors affecting cellulose saccharification since the “amorphous regions” of cellulose substrate are more easily digested by enzymes than the “crystalline regions” [23, 24]. Crystallinity index (CrI) calculated by the ratio of the integral value between 86 and 92 ppm to that between 80 and 92 ppm has been widely used to reveal the structural changes of cellulose after various treatments [24]. In this work, CrI values of the raw material and the variously treated residues were calculated and given in Fig. 2. It was noticed that CrI value of RM was only 27.4%, while the CrI values of R90 and R150 were up to 29.2 and 37.9%, respectively, because of the remarkable removal of amorphous hemicelluloses during the pretreatments. Meanwhile, the CrI value of R150 was found to be much higher than that of R90, which suggested that the degradation of amorphous hemicelluloses was more sensitive to pretreatment temperature. In order to improve the enzymatic saccharification of cellulose-rich substrate, different concentrations of aqueous alkali were successively used to treat the R150. The CrI values of these alkali extracted samples were gradually increased from 39.5 to 47.2% because of the successive removal of hemicelluloses and lignin during the sequential alkali extraction process.
Enzymatic saccharification of variously treated residues
Fig. 3 shows the cellulose conversion rates of the raw material and variously treated residues after enzymatic hydrolysis. It can be seen that the enzymatic saccharification of these samples was closely related to the extraction conditions. After 72 h enzymolysis, only 45.7% of glucan in the untreated cocksfoot grass was converted into glucose. After the ultrasonic and hydrothermal pretreatments, partial hemicelluloses and lignin were removed from plant cell walls. The enzymatic saccharification rates of the pretreated substrates R90 and R150 reached 62.1 and 73.6%, respectively. After the successive alkali extractions, the enzymatic hydrolysis rates of these cellulose-rich fractions (R0.15, R0.25, R0.5, R1.5, R3.0, and R6.0) gradually improved to 83.2, 86.7, 89.7, 91.2, 93.1, and 95.1%, respectively. It has been reported that the efficient saccharification of cellulose is closely related to its accessible surface area and the effective adsorption of cellulase on cellulose [25, 26]. Therefore, the relatively high enzymatic hydrolysis rates of the alkali treated substrates were ascribed to the adequate exposure of cellulose fibrils followed by effective adsorption of cellulase caused by the effective removal of hemicelluloses and lignin in the sequential alkali extractions. Overall, the integrated treatment method used in this study could effectively destroy the natural recalcitrance of the cocksfoot grass and the highest glucose yield of 95.1% was achieved from the cellulose-rich substrate R6.0.
Fractional yields and sugar compositions of water- and alkali-soluble hemicelluloses
Since large amount of hemicelluloses were released during the hydrothermal pretreatment and alkali extraction process, the co-produced hemicellulosic fractions were also comparatively explored. In general, the yields and sugar compositions of hemicelluloses vary widely with the treatment method and condition. Results from Table 2 indicated that the water-soluble hemicellulosic fraction H90 had a highest yield of 20.2%, which was consisted of arabinose (16.8%), galactose (15.1%), glucose (38.2%), xylose (20.7%), mannose (1.5%), glucuronic acid (3.6%), and galacturonic acid (4.1%). However, much higher content of xylose (49.6%) and lower content of glucose (16.5%) were found in the water-soluble hemicellulosic fraction H150 (11.2%). This fact revealed that the two water-soluble hemicellulosic fractions were mixed polysaccharides mainly composed of branched xylans and glucans. More importantly, the H90 released at a relatively lower temperature was higher branched than H150 released at a relatively higher temperature. The high content of glucose in water-soluble hemicellulosic fractions (especially H90) may also be partially derived from the hydrolysis of xyloglucan [27]. Subsequently, sequential alkali extractions were carried out to improve the removal of non-cellulosic components. As shown in Table 2, the total yields of the six alkali-soluble hemicellulosic fractions accounted for 53.4% of the original hemicelluloses in the dewaxed cocksfoot grass (RM). With the progress of sequential alkali extractions, the yields of alkali-soluble hemicellulosic fractions gradually decreased. The xylose (58.8–72.0%) was the primary sugar constituent of all alkali-soluble hemicellulosic fractions, and its content increased as the NaOH concentration raised from 0.125 to 6.0%. In addition, noticeable amounts of arabinose (8.2–17.9%), glucose (7.1–18.2%), and galactose (1.8–10.9%) together with less amounts of galacturonic acid (0.3–3.4%) and glucuronic acid (0.1–1.8%) were also identified. These results showed that all the alkali-soluble hemicellulosic fractions were mainly composed of branched xylans and glucans similar to the water-soluble hemicelluloses. The difference is that the alkali-soluble hemicellulosic fractions were more linear than that of the water-soluble hemicellulosic fractions. For the branched xylans, the backbone of xylan was substituted by other monosaccharides and uronic acids. Therefore, glucuronoarabinoxylans was the main structural model of all hemicellulosic fractions. The galactose detected was probably resulted from the arabinogalactans or/and galactoarabinoxylans [28]. For the alkali-soluble hemicelluloses, the branch-rich hemicellulosic fractions were liable to be released during the mild alkali extraction process, while the hemicellulosic fractions with more linear structures were easily to be extracted in the relatively higher alkali concentration, which could be reflected by the ratio of arabinose or glucuronic acid to xylose.
Molecular weight analysis of the water- and alkali-soluble hemicelluloses
The weight-average (Mw) and number-average (Mn) molecular weights (g/mol) of the water- and alkali-soluble hemicelluloses were comparatively investigated. As listed in Table 3, the Mw values of two water-soluble hemicellulosic fractions (H90 and H150) were 30300 and 28200 g/mol, respectively. In comparison, all the alkali-soluble hemicellulosic fractions (H0.125–H6.0) had a relatively higher Mw values (34100–44400 g/mol). This suggested that the combination of ultrasonic and hydrothermal pretreatments promotes the liberation and dissolution of relatively small molecular water-soluble polysaccharides. In contrast, the hemicellulosic fractions with relatively large molecular weights could be released during the aqueous alkali extraction. Moreover, the molecular weights of the alkali-soluble hemicelluloses increased with the alkali concentration from 0.125 to 0.5%. In contrast, when the concentration of alkali exceeded 0.5%, the Mw values of H1.5, H3.0, and H6.0 decreased, indicating that the higher concentration of alkali extraction leads to the slight degradation of hemicelluloses.
FT-IR spectral analysis of the water- and alkali-soluble hemicelluloses
Fourier transform infrared (FT-IR) spectroscopy can be used for the approximate identification of molecular structures of polysaccharides in plant by combing with other analytical methods. Fig. 4 shows the FT-IR spectra of the water- and alkali-soluble hemicellulosic fractions. It can be seen that no significant differences were observed in the spectra of all the samples. The broad peaks at 3400 and 2935 cm-1 are ascribed to the O−H stretching vibrations and the C−H stretching vibrations of methyl and methylene of hemicelluloses, respectively. The bands at 1414 cm−1 are related to the C−H stretching, and the absorption peaks appeared at 1247 cm−1 are corresponding to the O−H or C−O bending vibration of typical xylose ring. The major absorption peaks at around 1040 cm−1 belong to the C−O−C stretching of glycosidic linkages in xylans. The characteristic bands at 890 cm-1 are assigned to the ring frequency or C1−H frequency of β-glycosidic bonds in hemicelluloses macromolecules [29]. These signals suggested that all the hemicelluloses isolated from cocksfoot grass are typical xylans linked by β-1,4 glycosidic bonds. In addition, the characteristic peaks observed at 1516 cm-1 are originated from the aromatic skeleton vibrations of bound lignin.
NMR spectral analysis of the water- and alkali-soluble hemicelluloses
To further elucidate the exact branching patterns of side-chains attached to the xylan backbone, the water-and alkali-soluble hemicellulosic fractions extracted from cocksfoot grass by different treatments were analyzed by 13C and 2D-HSQC NMR techniques. The 13C and HSQC NMR spectra obtained are shown in Fig.5 and 6, respectively. All signals in the NMR spectra are assigned based on the previous studies [30–32]. For the 13C NMR spectra (Fig. 5) of the three typical alkali-soluble hemicellulosic fractions H0.125, H0.5, and H6.0, the sharp signals located at 101.7, 76.4, 73.7, 72.8, and 63.0 ppm are related to the C-1, C-4, C-3, C-2, and C-5 of β-D-xylopyranosyl (β-D-Xylp) units, respectively. The signals at 107.7, 84.8, 80.8, and 78.0 ppm are ascribed to the C-1, C-4, C-2, and C-3 of α-L-arabinofuranosyl (α-L-Araf) units, respectively. The characteristic signal originating from the C-2 of 4-O-methyl-α-D-glucuronic acid (4-O-Me-α-D-GlcA) units in H0.125 spectrum was found at 71.4 ppm.
The detailed structure information of the water- and alkali-soluble hemicellulosic fractions was further clarified by 2D-HSQC NMR technique. As shown in Fig. 6, it was found that the signals observed in the 2D-HSQC NMR spectra of H150 are basically consistent with those in alkali-soluble hemicellulosic fractions. The five 13C/1H cross-signals identified at 102.2/4.40, 76.2/3.69, 74.9/3.40, 72.9/3.18, and 63.0/3.97 and 3.26 are assigned to C1-H1, C4-H4, C3-H3, C2-H2, and C5-H5 of (1→4)-β-D-Xylp backbone, respectively. The two chemical shifts of 3.26 and 3.97 ppm stem from the axial and equatorial protons linked at C-5, respectively. Additionally, the correlated cross-peaks corresponding to C1-H1, C2-H2, C4-H4, C3-H3, and C5-H5 of α-L-Araf units at O-3 are captured at 109.5/5.17, 80.1/4.10, 86.6/4.11, 78.3/3.66, and 61.3/3.71 and 3.69, respectively. The characteristic signals of C3-H3, C2-H2, and -OCH3 of 4-O-Me-α-D-GlcA units at position O-2 were found at 73.7/3.70, 71.1/3.50, and 59.9/3.40, respectively. The signals of C2-H2 of α-galactose units were verified at 13C/1H of 69.0/3.90, and the C3−H3 of β-glucans units could be distinguished from the signals at 13C/1H of 75.8/3.39. By combining the sugar composition, FT-IR, and NMR data, it was deduced that (1→4)-linked β-D-Xylp backbone branched with L-Araf units at O-2/O-3 and 4-O-methyl-α-D-GlcpA units at O-2 of the xylose residues is the main chemical structure of all hemicellulosic fractions.