3.1. Structural Analysis
3.1.1. Raman Spectroscopy
Raman spectroscopy is considered as a powerful chemical and physical characterization technique to study the molecular features of materials including conformational isomerism, chemical nature and the changes in crystallization of the polymer segments. For polymers consisting of polarizable parts, their crystallization affects their conformational structure and Raman spectroscopy can be used quantitatively and the results are more valid than the infrared spectroscopy results (Parnell et al., 2003). According to Fig. 1a, the characteristic Raman bands of crystalline and amorphous PCL segments are summarized as follow: 917 cm− 1 (\(\nu\) -C-C (= O)-O-) crystalline, 1030–1120 cm− 1 (skeletal stretching, 1071 cm− 1\(\nu\) –C-O-C- crystalline), 1276–1352 cm− 1 (\(\omega\) CH2), 1410–1487 cm− 1 (\(\delta\) CH2, 1445 crystalline), 2835–3000 cm− 1 (\(\nu\) CH, crystalline); regarding PTMG, the Raman bands are as follow: 2939, 2887, 2840 cm− 1 (alkyl chains), 1478, 1442 cm− 1 ( bending mode of C-H group), 1278, 1226 cm− 1 (CH twisting vibrations), 1123–1146 cm− 1 (C-O, C-OH, C-C), 846, 860 cm− 1 (skeletal vibrations), and 533, 362 cm− 1 C-O-C bending (Tian et al., 2019; H. Wu et al., 2021). The Raman spectrum of the blend, block copolymer and their mixture indicate presence of both PCL and PTMG segments.
Figure 1b shows the Raman spectrum of the synthesized thermoset PU/CNW nanocomposites. The characteristic isocyanate bands, which are -N = C = O asymmetric stretch at 2272 cm− 1 and symmetric stretch at 1443 cm− 1 are absent in the spectrum as an indication of complete consumption of the functionality. Based on the images, the polyurethane bands are as follows: -NH- (amide I 1732 cm− 1, amide II 1530 cm− 1, amide III 1303 cm− 1), Ester \(\upsilon\)(C = O) (urethane amide I \(\upsilon\)(C = O) 1732 cm− 1, \(\delta\)(CH2) : 1443 cm− 1 and \(\delta\)(CH) (urethane amide III 1249) (Ha et al., 2019; Qu et al., 2021). The band related to the ester carbonyl group is not available in the Raman spectrum of the PTMG-tPU and its intensity for the other three tPU specimens is lower than that of PCL-tPU.
3.1.2. FTIR Analysis
Figure 1c represents the whole FTIR spectrum of the synthesized thermoset PU nanocomposites of PCL2000, PTMG2000 and their different configurational structures. The absorption peaks in the wavenumber range of 900–1800 cm− 1, which is represented in Fig. 1d, provides the structural information of the polyols and the urethane functionality. Based on Fig. 1c, the absorption peak around 3332 cm− 1 corresponds to the stretching vibrations of –NH- groups in the urethane group formed by the condensation reaction between the –N = C = O group in the prepolymers’ structure and the –CH2-OH groups available on the CNW surface. The –NH- group in the urethane group usually shows two absorption peaks at 3330 and 3340 cm− 1, which are related to hydrogen-bonded and free –NH- groups. The single absorption peak at around 3332 cm− 1 is due to the lack of free –NH- vibrations. The double peak available in the range of 2800–3000 cm− 1 corresponds to the stretching vibrations of -CH- groups in the organic polymer structure. Absence of the peak at 2200 cm− 1 for all the specimens indicates that the –N = C = O reaction conversion has been completed (Noormohammadi et al., 2021a). Regarding the highlighted region, Fig. 1d, the PTMG20000 polyol is distinguished from PCL2000 and other polyols, which contain both PCL and PTMG segments, by the absence of the carbonyl (-C(= O)-) peak at 1734 cm− 1 (Sarkhosh et al., 2021). The carbonyl peak in the range of 1700–1750 cm− 1 is characteristic of crystalline or amorphous polyesters. Moving towards lower wavenumbers, the two peaks available at 1624 cm− 1 and 1575 cm− 1 correspond to the stretching vibrations of –C(= O)- and bending vibrations of –NH- functionalities in the urethane structure (-NH-C(= O)-), respectively (Jafari et al., 2020). The intense peak at 1105 cm− 1 available for all the specimens corresponds to stretching vibrations of alkoxy group. The peak at 1170 cm− 1, which is present only for polyols with PCL segments, is specific of ester functionalities (Nourany et al., 2021).
3.2. Morphological Analysis
Figure 2 shows the SEM cross-sectional and surface images of PCL-tPU, Block 1:1-tPU and PTMG-tPU nanocomposites of CNW. The first and second row images show the cross-sectional images of the cryo-fractured specimens. Based on these images, the CNW nanoparticles with 1.0 wt% content are uniformly distributed and dispersed and there is not any sign of clustering even at 5 µm scale. The reason for absence of any CNW aggregation or clustering is the covalent attachment of the nanoparticles to the matrix chains (Jafari et al., 2020; Noormohammadi et al., 2021a). The third row shows the SEM surface images of the specimens with 1 µm scale. The images show that the CNWs are aligned on the surface, parallel to the normal line of the cross-sectional surface, and they seem to have integrated to the matrix.
3.3. DMTA Analysis
The viscoelastic properties of thermoset PUs can be evaluated by DMTA instrument. The results of this test provides insights into the changes in the microstructure of the specimens and the results consist of storage (E’) and loss (E’’) modulus. The ratio of E’’ and E’ is called tanδ, which is used to identify the second order transitions (Nourany et al., 2021). In a common logE’ vs. temperature, there are three main regions and two transitions. The regions are glassy, rubbery plateau and melt states. The two main transitions are glass transition temperature (Tg) and flow (or melting) temperature, which are second and first order transitions, respectively (Sarkhosh et al., 2021). For thermoset polymers, the flow of the specimens are absent and for a semi-crystalline polyol, the melting process of the crystallites can be identified as a one-order of magnitude fall in the storage modulus (Ranjbar et al., 2021). The PUs with linear morphology, also called thermoplastic polyurethanes (TPUs), show another second order transition for the hard segments in a higher temperature range compared to the soft segments (Jafari et al., 2020). Based on Fig. 3a, it can be seen that the transition for the hard segments is absent as they are immobilized through covalent bonding to the CNWs and cannot go through a long-range segmental movement. Lack of an upturn in tanδ curves in the temperature range of 50 to 80\(℃\), Fig. 3b, confirms absence of this transition (Noormohammadi et al., 2021a). As it can be seen from Fig. 3a, the Tg transition of the soft domain segments of all the specimens are very broad and extends from − 85\(℃\) to + 15\(℃\). This feature is specific of semi-crystalline soft segments while amorphous soft segments show an abrupt fall in this region. This feature has also manifested itself in the wide temperature range of tanδ peak for this transition. Amorphous soft segments usually have a tanδ peak height of about 0.5 or higher with a relatively narrow width (Jafari et al., 2020). However, the specimens possess a very low peak height (below 0.14) confirming their semi-crystalline nature. The tanδ peak heights of each PU specimen is shown in Fig. 3c alongside their Tg.
Regarding the storage modulus (E’) of the specimens, which is critical in determining the shape memory parameters, it remains high and constant at elevated temperatures. This is due to the thermoset nature of the PU nanocomposites. A high E’, well above 10 MPa even at 100\(℃\), creates a large driving force for shape recovery process (K. Zhang et al., 2019). Another distinct feature of the PU/CNW thermosets is the strong temperature dependency of E’ in the temperature range of -85 to + 15\(℃\), which acts as a tool for tuning the shape fixity of the specimens (Argun et al., 2019; Kolesov et al., 2015; Zeng et al., 2021).
The soft domain Tg transition of each specimen is also shown in Fig. 3c. The interesting phenomenon that has occurred is that the Tg values of the thermoset PU specimens composed of both PCL and PTMG segments are lower than the Tg values of the soft segments composed of only PCL2000 or PTMG2000. They have also shown higher tanδ peak height. Neat PCL’s Tg is around − 61 \(\pm\) 1 \(℃\), while for PTMG the Tg value is -65\(℃\) (Bershtein et al., 2005; Zhuravlev et al., 2011).
Compared to PCL2000 and PTMG2000 segments, both polymers have experienced an increase of about + 14\(℃\) in their Tgs once they are used in the thermoset PU/CNW structure. Chemical confinement of the polyols restricts the soft segments’ motion and reducing the ease of soft segment rotation. The declined segmental motion of the PCL2000 and PTMG2000 segments in the PCL-tPU and PTMG-tPU specimens is responsible for the + 14\(℃\) increase in their Tg. The interesting fact is that both the PCL2000 and PTMG2000 soft segments have experienced almost the same extent of increase. The negligible variation can be due to the small difference in their chain flexibility as indicated by the 4 degree difference in their Tg. The reason behind the lower values of Tgs for soft domain chains with different combinations of PCL and PTMG segments can be explained by their increased chain dynamics (Jafari et al., 2020). The lower Tg values indicate higher segmental mobility as it manifests itself in the slight increase in tanδ peak heights related to the specimens. The lowest Tg value corresponds to the Blend-tPU specimen, with soft domains composed of PCL2000 and PTMG2000, and the highest tanδ peak height is also corresponds to this specimen. The soft domain of the Blend-tPU specimen is composed of incompatible segments and the single tanδ peak behavior of the soft domain indicates their increased miscibility. The increase in phase miscibility of two semi-crystalline polymers results in a decrease in order and consequently a decline in their crystallization ability. The same concept is applicable for Block 1:1-tPU and mixture-tPU specimens. The impact of morphological and compositional complexity on crystallization potential of the soft domain chains will be discussed later in the DSC and XRD results.
3.4. Soft Domain Crystallization
3.4.1. DSC Analysis
For a system of two incompatible semi-crystalline segments, the characteristic crystallization parameters provide insights into the phase organization of the segments. Based on Fig. 4a and b, and the information summarized in Table 2, the PCL2000 has the highest crystallization (Tc) and melting (Tm) temperatures of 26.6 and 51.7\(℃\). PTMG2000 has a Tc and Tm of 12.8 and 25.7\(℃\). Block copolymerization of these two polymers with PCL1000-PTMG2000-PCL1000 ABA architecture has led to two distinct crystallization peaks at 18.5, 8.3\(℃\) and three melting peaks at 39.3, 33.7, and 22.8\(℃\). Besides the depression of crystallization and melting peak points for both polymer segments, the crystallization enthalpies has also experienced a decline compared to neat PCL2000 and PTMG2000. Regarding the Tcs, the peak points of + 18.5 and + 8.3\(℃\) correspond to PCL1000 and PTMG2000blocks, respectively. As a general fact, block copolymerization of two semi-crystalline polymers reduces their thermal stability through changing their crystallites’ morphology, which is dependent on their block lengths (Müller et al., 2002; Nojima et al., 1995). The melting temperatures of 39.3 and 33.7\(℃\) correspond to PCL segments and the peak at 22.8\(℃\) is related to the PTMG2000 block. The PCL crystallites have a higher thermal stability compared to the PTMG crystallites as it can be inferred from the higher Tc and Tm of PCL polyol. Therefore, initially the PCL segments would undergo crystallization, as their nucleation starts at higher temperatures, leading to the partial freezing of the block copolymer system. Early crystallization of PCL segments would affect the PTMG crystallization and increase the imperfectness of its crystallites. The covalent attachments of the PCL1000 and PTMG2000 blocks in an ABA architecture limits their phase separation and increases disorder in the block copolymer chain. These structural features affect the crystallites’ morphology and thermal stability of both crystallizable blocks.
The depression in the characteristic temperatures are lesser in the Blend sample. The PCL2000 and PTMG2000 chains are not covalently connected to each other and upon cooling they can easily segregate and form relatively stable crystallites and the characteristic crystallization would not be impacted greatly. The reason for the decline in the characteristic temperatures is a combination of kinetics and thermodynamics effects. The kinetics works in the course of crystallization and impacts the lamella thickness (L), which is related to Tm through Eq. 5. This equation indicates that the lower L results in lower Tm (Castillo & Müller, 2009; He & Xu, 2012).
\({T}_{m}={T}_{m}^{0}.(1-\frac{2{v}_{e}}{\varDelta {H}_{f}L})\) Eq. 5,
Here, \({v}_{e}\) is the free energy of chain folding at the lamella’s surface and \(\varDelta {H}_{f}\) is the lamella heat fusion. As mentioned earlier, covalent attachment of the two incompatible polymers limits their phase separation and this structural feature affects the crystallites’ morphology and predominantly reduces L and a reduction in Tm of each block would be a direct result of this change (H.-L. Chen et al., 2001).
From thermodynamic point of view, the controlling parameter of the changes in thermal stability of the crystallites is the product of the interaction parameter (\({\chi }_{AB}\)) and the block lengths (N), i.e. \({\chi }_{AB}\).N. For higher block lengths the impact of covalent bonding on the characteristic temperatures would be lower (Vilgis & Halperin, 1991).
Table 2
The crystallization and melting temperatures of the polyols and the soft segments in the thermoset PU structure.
Sample
|
Tc (\({℃}\))
|
Tm (\({℃}\))
|
Sample
|
Tc (\({℃}\))
|
Tm (\({℃}\))
|
PCL2000
|
26.6
|
51.7
|
PCL-tPU
|
-18.0
|
3.1
|
PTMG2000
|
12.8
|
25.7
|
PTMG-tPU
|
-25.0
|
4.1
|
Block 1:1
|
18.5, 8.3
|
39.3, 33.7, 22.8
|
Block 1:1-tPU
|
-29.5
|
-5.9
|
Blend
|
25.0, 10.8
|
45.7, 43.3, 25.0
|
Blend-tPU
|
-33.0
|
-4.4
|
mixture
|
21.6, 7.9
|
47.4, 34.5, 22.0
|
mixture-tPU
|
-32.0
|
-2.4
|
For the mixture specimen, the depression in Tc and Tm of PCL segments are not very large compared to the Block 1:1 specimen. The reason for the relatively higher Tc and Tm of PCL segments can be defined as follows: higher crystallization temperature of PCL segments compared to PTMG segments results in their early crystallization, which results in crystallization-assisted phase separation of PCL segments. Presence of the block copolymer reduces the interfacial tension between the incompatible PCL and PTMG domains, hence, reducing the extent of phase separation and resulting in smaller domains of PCL and PTMG (He & Xu, 2012; Müller et al., 2002).
Regarding the thermoset PU-CNW specimens, as their crystallization and melting spectrum are represented in Fig. 4c and d, the polyols as soft segments have experienced an enormous decline in their crystallization potential. As a general fact, incorporation of semi-crystalline polyols into polyurethane structure leads to a decline in their crystallization ability, however, as reported in our previous paper (Jafari et al., 2020), thermoset PUs of PEG-PCL polyols with CNWs had a larger impact compared to their thermoplastic counterparts. The reasons behind these sharp declines are: 1) chemical attachment of the polyol chains to CNWs, which highly limits their kinetics of crystallization, and 2) the repulsive interaction between the polyols and the urethane functionalities (Khadivi et al., 2019; Saralegi et al., 2013; Shirole et al., 2018). According to the summarized data in Table 2, the Blend-tPU, Block 1:1-tPU and mixture-tPU specimens have negative Tm values and their Tc values are the lowest compared to tPUs of PCL2000 and PTMG2000. This result is in accordance with the results shown for the polyols as block copolymerization and blending reduces the thermal stability of the crystallites. Therefore, the adverse impact of thermosetting on these soft segments would be higher.
3.4.2. X-Ray Diffraction Analysis
The XRD analysis provides information on the structure of the crystallites’ unit cells and the impact of crystallites’ perfection or defects can be seen as the changes in their 2θ positions, the width and the intensity of the peaks. Based on Bragg’s law, Eq. 6, the change in 2θ positions directly changes the d-spacing (Nourany et al., 2021), (Noormohammadi et al., 2021a).
\(n\lambda =2dsin\left(\theta \right)\) Eq. 6,
According to Fig. 4e, the PCL2000 polyol showed diffraction peaks at 2θ = 21.65, 22.22, and 23.95\(^\circ\), which are attributed to the 110, 111 and 200 planes (Hoidy et al., 2010). PTMG2000 showed two diffraction peaks at 2θ = 20.10 and 24.52\(^\circ\) corresponding to d-spacing of 0.42 and 0.38 nm. According to the literature, block copolymerization of semi-crystalline polymers reduces their crystallization amount and as a direct result Tc and Tm decreases, which is an indication of lowered thermal stability of the crystallites. For the PCL1000-PTMG2000-PCL1000 block copolymer with hydroxyl end-groups (Block 1:1), the intensity of the diffraction peaks related to the PCL1000 blocks (2θ = 21.40, 22.03 and 23.73\(^\circ\)) have declined by about half and the peaks related to PTMG2000 have almost disappeared except for the peak available at 2θ = 20.18\(^\circ\), with extremely low intensity. The results indicate that the block copolymerization had a higher impact on the middle block (PTMG2000). The reason behind this result can be the higher Tg of PTMG compared to PCL and consequently lower chain dynamics, which affects its crystallization kinetics. The changes in 2θ degrees show the structural changes of crystallites’ unit cells as the blocks are covalently attached and affect the nature of the morphology of the crystallites and their development (Jiang et al., 2001), (Luyt & Gasmi, 2016).
For the Blend polyol (1:1 w:w PCL2000/PTMG2000 blend), the peak positions have not experienced any significant change and only the diffraction peaks’ intensities have declined. This is due to the fact that the two incompatible semi-crystalline polymers have not affected the crystallization thermodynamics and only crystallization kinetics has been impacted (Luyt & Gasmi, 2016). Compared to the homopolymers, for the mixture (the relative 1:1:1 weight ratios of PTMG2000, PCL2000 and the block copolymer), the diffraction peak positions have shifted towards lower diffraction peaks (2\(\theta\)= 21.46, 22.10, and 23.73 with a broad peaks at 20.18\(^\circ\)). Addition of the block copolymer into the blend reduces the interfacial tension between the two phases. This change improves the phase miscibility of the PCL and PTMG segments at the interface and limiting the extent of phase separation.
For the thermoset PU/CNW nanocomposites, as seen in the DSC results, the crystallization ability and the thermal stability of the crystallites reduces to a large degree. Based on Fig. 4f, the overall shape of the spectrums are broad indicating the amorphous nature of the polyol. Presence of a distinguishable peak at 2\(\theta\) of 23.4\(^\circ\) is related to the characteristic diffraction peak of CNW (Noormohammadi et al., 2021a). The 1.0 wt% content of the CNW allows for detection of their crystallites’ structure.
3.5. Mechanical Properties
Since the thermoset PU/CNW nanocomposites do not contain any stable crystallite structures of soft segments at room temperature, they can be considered as rubbers and their deformation under a uniaxial stretching should follow the thermodynamics of rubbers (Vorov et al., 2008).
\(f={\left(\frac{\partial U}{\partial L}\right)}_{T, V}\) + \(T{\left(\frac{\partial f}{\partial T}\right)}_{V,L}\) = \({f}_{E}+ {f}_{S}\) Eq. 7,
Based on Eq. 7, the force \(f\) applied to the thermoset PU nanocomposites comprises of two factors, energetic and entropic contributions. Since the nanocomposites have amorphous state at room temperature, \({f}_{E}\cong 0\) and the entropic contribution is more dominant. The energetic contribution is more dominant in highly crystalline specimens in which stretching distorts the lattice spacing. At constant temperature, upon stretching the specimens, the soft segments face a decline in their conformational entropy and according to Eq. 8, the required force for further stretching increases (Stribeck et al., 2015).
\({f}_{S}=T{\left(\frac{\partial f}{\partial T}\right)}_{V,L}= -T{\left(\frac{\partial S}{\partial L}\right)}_{T, V}\) Eq. 8,
Overall, at low strains, λ < 1, the energetic contribution is negligible and the entropic contribution dominates. Based on Fig. 5a, upon stretching the specimens the stress required increases. According to Fig. 5a and Table 3, PCL-tPU had the highest elongation at break (\({{\epsilon }}_{\text{u}}\), ultimate strain) of 289.0% and ultimate stress (\({{\sigma }}_{\text{u}}\)) of 11.67 MPa, while PTMG-tPU had an \({{\epsilon }}_{\text{u}}\) and \({{\sigma }}_{\text{u}}\) of 140.4% and 9.27 MPa, respectively. The \({{\epsilon }}_{\text{u}}\) of the block 1:1-tPU declines sharply with a value of 66.2% despite of having a higher soft segment length or higher molecular length between cross-link points (Mc). The Blend-tPU and mixture-tPU specimens have also experienced an intense decline in their \({{\epsilon }}_{\text{u}}\) and besides this change, their \({{\sigma }}_{\text{u}}\) have also declined with a \({{\sigma }}_{\text{u}}\) of 4.85 MPa for the Blend-tPU. Regarding the Young’s modulus (E), as summarized in Table 3, Block 1:1-tPU specimen has the highest E value of 166.9 MPa. The E values are measured from the low-strain linear elastic regions of the stress-strain curves (Fig. 5b, below 2% strain). For a uniaxial deformation of a cross-linked system with the assumption of \(\varDelta V\cong 0\), no change in volume upon stretching, we have Eq. 9:
\(G= \frac{nkT}{V}\) = \(\nu kT= \frac{\rho RT}{{M}_{s}}\) Eq. 9,
Based on this general equation for a network of a homopolymer, the modulus of the specimen increases as a linear function of number density of the strands (an increase in strand length decreases the number of strands per unit volume) (Scetta et al., 2021; Vorov et al., 2008). However, by looking at cross-link density (CLD, \(\nu\)) of the specimens summarized in Table 3, it can be seen that the Block 1:1-tPU has the lowest CLD value. As the chemistry and configuration of soft domain chains differ, the Eq. 8 that has been developed for simple networks in uniaxial deformations fails to predict the overall trend of the mechanical behavior.
One possible explanation for the peculiar behavior can be found in the elastic modulus of the specimens at room temperature. According to Fig. 4a, the E’ of PTMG-tPU and mixture-tPU are around 30 and 60 MPa, respectively. However, the E’ values of the remaining specimens are in the range of 100–200 MPa, which are roughly in correlation with the Young’s modulus of the specimens. The rod-like morphology of the highly crystalline CNW and its chemical bonding to the prepolymer chains would have also played a key role in controlling the mechanical properties of the thermoset PU/CNW nanocomposites.
Table 3
The characteristic mechanical properties of the thermoset PU/CNW nanocomposites.
Specimen
|
\({{\epsilon }}_{{u}}\) (%)
|
\({{\sigma }}_{{u}}\) (MPa)
|
E (MPa)
|
\({\upsilon }\) \(\times {10}^{7}\)(mol/cm3)
|
PCL-tPU
|
289.0 \(\pm\) 7.1
|
11.67 \(\pm\) 0.39
|
100.1 \(\pm\) 3.6
|
23.9 \(\pm\) 1.3
|
PTMG-tPU
|
140.4 \(\pm\) 5.6
|
9.27 \(\pm\) 0.17
|
40.7 \(\pm\) 2.1
|
24.2 \(\pm\) 0.5
|
Block 1:1-tPU
|
66.2 \(\pm\) 3.9
|
9.48 \(\pm\) 0.13
|
166.9 \(\pm\) 5.8
|
13.7 \(\pm\) 0.8
|
Blend-tPU
|
116.5 \(\pm\) 4.2
|
4.85 \(\pm\) 0.15
|
56.4 \(\pm\) 3.7
|
22.8 \(\pm\) 1.1
|
Mixture-tPU
|
121.4 \(\pm\) 5.0
|
7.66 \(\pm\) 0.21
|
73.9 \(\pm\) 2.9
|
19.4 \(\pm\) 0.9
|
The Young’s modulus of the thermoplastic PUs, depending on the curing process and the nature of the Diisocyanate, is usually below 10 MPa (Tito et al., 2019; Xiang et al., 2021). The high E values of the thermoset PU/CNW nanocomposites suggests that the CNWs, as high modulus rod-like nanoparticles, have played a key role in increasing the strength and elasticity of the thermoset PUs. As shown in SEM images, the CNWs are dispersed in the matrix in a relatively uniform way, which is due to the fact that the chemical bonding of the nanoparticles to the prepolymer prohibits their self-assembly and further clustering.
3.6. Shape Memory Performance
According to Fig. 5c, the digital photographs of the PCL-tPU and mixture-tPU specimens, in a room-temperature recovery process, show that the specimens have a high shape recovery ability. In a more systematic study, the glass transition phenomena, as a dynamic process with a relatively wide transition temperature range, is usually considered as the base for selection of the fixity temperature (Garle et al., 2012; Zeng et al., 2021). In this research, the three different temperatures of -50, -25 and 0\(℃\) were selected for evaluation of the fixity ratio (Rf) of each specimen. Figure 5d shows the change in Rf as a function of temperature for each specimen. The results indicate that as the temperature increases, the ability of the specimens to fix their temporary shape declines. The reason for this change is the gradual decline of elastic modulus after the Tg transition and an increase in soft segment entropy, which tends to regain the relaxed state (W. Du et al., 2021; Gao et al., 2018; Nessi et al., 2019; Zare et al., 2019). For amorphous polymers, the decline in elastic modulus after Tg is sharp and the temperature dependency of Rf is not very strong. However, for the tPUs with semi-crystalline nature, the temperature dependency of Rf is strong (Gupta & Mekonnen, 2022; K. Zhang et al., 2019). Based on the results, the highest shape fixity of 100% corresponds to PCL-tPU at -50\(℃\), which is due to the fact that this temperature is below its Tg and the soft segments lack any elastic recovery (S. Chen et al., 2010; X. L. Wu et al., 2014; Yu et al., 2014). According to the literature, elastic modulus is responsible for controlling shape fixity and crystallization of the soft segments, as a key factor, also increase the elasticity of the specimens in the plateau region (Argun et al., 2019; Kumar Patel & Purohit, 2018). At the temperature of -25\(℃\), the Rf is still high for all the specimens, which is due to the fact that melting temperatures of the existing crystallites are well above this temperature. The temperature of 0\(℃\) is very close to Tm of the crystallites, slightly below or above Tm for each specimen, which in turn cause a sharp decline in Rf, as presented in Fig. 5d. Figure 5e shows the DMA results of the shape memory performance analysis for the shape fixity temperature of -25\(℃\) and the recovery temperature of + 37.5\(℃\). According to the DMTA results, the specimens possessed a high elastic modulus (above 30 MPa) even at higher temperatures, which is due to the thermoset nature of the specimens and the presence of the high modulus CNW nanoparticles. Based on Table 4 and Fig. 5e, except for the PTMG-tPU and mixture-tPU specimens, the remaining three specimens showed a very high recovery ratios, falling in the range of 95–98%. The reason for the high Rr of the three specimens can be their high and stable elastic modulus compared to the other two specimens. The advantage of thermoset PUs over thermoplastic PUs is their constant elastic modulus at elevated temperatures and over a wide temperature range, which is a sign of a constant entropic driving force for recovering the original shape (Sarkhosh et al., 2021).
Table 4
The shape memory parameters of the synthesized thermoset PU nanocomposites fixed at -25\(℃\) with recovery temperature of + 37.5\(℃\).
Specimen
|
Fixity ratio (%)
|
Recovery ratio (%)
|
X-link degree (%)
|
PCL- tPU
|
94
|
98
|
97 \(\pm\) 1
|
PTMG- tPU
|
90
|
86
|
98 \(\pm\) 1
|
Block 1:1- tPU
|
93
|
95
|
96 \(\pm\) 2
|
Blend- tPU
|
92
|
96
|
97 \(\pm\) 1
|
Mixture- tPU
|
88
|
89
|
98 \(\pm\) 2
|
In a PU structure, the soft domain is the active phase for recovering the original shape and upon stretching the specimens at elevated temperatures, the chains in the active phase experience a decline in their conformational entropy (Jiu et al., 2016; Y. Zhang et al., 2019). By keeping the applied force and decreasing temperature, parts of the stretched chain segments are aligned in the crystalline structures (Barot et al., 2008; Bouaziz et al., 2017). Upon removing the force at -25\(℃\), since the temperature is well above Tg transition, the specimens experience a partial spontaneous shape recovery. However, as the temperature increases, the segments tend to increase their conformational entropy and shrink in size (K. Zhang et al., 2019; Zhou et al., 2014), which in our case it is expressed as a decrease in longitudinal length. For a thermoset system, the most important parameter in determining the shape recovery ratio is the cross-link degree, which provides a network point for reducing the chain slippage and energy dissipation ability of the soft segments (Gao et al., 2018; Li et al., 2018). In reality, achieving an ideal chemical network is practically impossible. However, the CNWs with abundant hydroxyl groups were able to create a high cross-linking degree being in the range of 96–98%. The reason for the high and close to each other can be the abundance of hydroxyl groups, which serve as the cross-linking point for the prepolymers (Nourany et al., 2021; Ranjbar et al., 2021). Since the cross-linking degrees of the thermoset PUs were high and close to each other, the elastic modulus was considered to be the main parameter in determining the final shape recovery at the experimental time period.
3.7. Cell Culture Analysis
MTT assay is performed on the specimens using HFF cells to evaluate their cytotoxicity. The viability of the cells on the specimens relative to the control TCPS culture plate is considered as a basis for evaluating the cytotoxicity of the specimens (Nourany et al., 2021). Based on the statistical results of the MTT assay presented in Fig. 6 (top image), in the first three days of the culturing, the cell growth on the specimens compared to the control is low being around 76%. The lowest cell growth is for Block 1:1-tPU with a relative cell growth of 68%. After 5 days of cell culture, the seeded HFF cells tend to grow with an average relative cell growth of 102%.
The lowest cell growth was again corresponded to the Block 1:1-tPU specimen with a relative cell growth of 93%. The reason for the lower relative cell growth can be the induction time for cell attachment (Ranjbar et al., 2021). The reason for the low cell viability of the Block 1:1-tPU can be the presence of free CNWs as this specimen has the lowest cross-link density. Overall, cell viability of 90% or higher for the materials is considered to be non-toxic and based on the results of 5 days, the specimens are considered to be highly biocompatible (Nourany et al., 2021). The fluorescent images of PCL-tPU, Block 1:1-tPU and PTMG-tPU shown in Fig. 6 indicate that the cell density and growth is higher for PCL-tPU and PTMG-tPU. Based on the images, the cell density of the Block 1:1-tPU is lower compared to the other thermoset PU/CNW nanocomposites.