Laboratory tests were carried out at the shared core facilities of the St. Petersburg Mining University (Fig. 1).
*provided by the authors
In one of the coffeehouses, 10 samples of used coffee grounds were taken in order to assess the possibility of its use as a raw material for biofuel pellets (Table 1). The samples differed in the presence or absence of caffeine, roasting (light or dark) and grinding size (fine, medium or coarse). A mixture of three medium-ground roasts was also taken, because is in this form that most of the coffee waste in espresso machines is formed.
Table 1
Description spent coffee grounds samples*
Sample number | Grinding | Type of spent coffee grounds |
1 | Fine | Decaffeinated (dark roast) |
2 | Medium |
3 | Coarse |
4 | Fine | Light roast |
5 | Medium |
6 | Coarse |
7 | Fine | Dark roast |
8 | Medium |
9 | Coarse |
10 | Medium | The blend of dark roast, light roast and decaffeinated coffee |
*provided by the authors |
The samples of spent coffee grounds were dried to an air-dry state. At the first stage of the research, the main characteristics of coffee biomass were studied, such as moisture content, volatile matter content, ash content and elemental composition. For this purpose, thermogravimetric and elemental analysis of spent coffee grounds were performed.
Thermogravimetric analysis was carried out using a thermogravimetric analyzer LECO TGA-701. Determination of moisture content, ash content and yield of volatile substances was carried out in accordance with GOST R 53357 − 2013 (ISO 17246:2010) (Fig. 2).
*provided by the authors
Table 2 shows that the moisture content in the samples varied from 7.1 to 7.9%.
Table 2
Moisture content in spent coffee grounds, %*
| Blend | Decaffeinated | Dark roast | Light roast |
Fine grinding | 7.1 | 7.6 | 7.9 |
Medium grinding | 7.4 | 7.3 | 7.8 | 7.1 |
Coarse grinding | 7.3 | 7.1 | 7.7 |
*provided by the authors |
Table 3 shows that the ash content ranges from 1.1 to 3.2%, and the smallest amount of ash is that of dark-roasted coffee. The coffee blend is characterized by average values.
Table 3
Ash content of spent coffee grounds, %*
| Blend | Decaffeinated | Dark roast | Light roast |
Fine grinding | 2.3 | 1.8 | 1.7 |
Medium grinding | 2.0 | 1.8 | 1.2 | 3.1 |
Coarse grinding | 1.9 | 1.1 | 1.5 |
*provided by the authors |
The content of volatile substances varies from 79.0–82.4% (Table. 4), and the lowest volatile content was found in decaffeinated coffee.
Table 4
Volatile yield of spent coffee grounds, %*
| Blend | Decaffeinated | Dark roast | Light roast |
Fine grinding | 79 | 80.3 | 82.4 |
Medium grinding | 81.8 | 79 | 80.8 | 80.5 |
Coarse grinding | 79.2 | 81.9 | 81.9 |
*provided by the authors |
Then an elemental analysis was carried out and the contents of carbon, hydrogen and nitrogen in the samples of spent coffee grounds were determined (Table 5). The properties of fuel are largely determined by its chemical composition – the content of carbon, hydrogen, oxygen, nitrogen and sulfur [3]. The carbon, hydrogen and nitrogen contents in the spent coffee grounds were measured using a LECO CHN628 elemental analyzer. The analysis was carried out in accordance with the methodology of GOST 32979 − 2014 (ISO 29541:2010). |
The amount of carbon in the samples was 55.7–58.0%, hydrogen − 7.6–7.9%, nitrogen − 2.1–2.5% (Table 5).
Table 5
Content of nitrogen, hydrogen and carbon in spent coffee grounds, %*
| Blend | Decaffeinated | Dark roast | Light roast |
C | 57.2 | 58 | 57.4 | 55.7 |
H | 7.6 | 7.9 | 7.6 | 7.7 |
N | 2.5 | 2.3 | 2.3 | 2.1 |
*provided by the authors |
The highest specific heat of combustion of the samples was measured using a calorimeter for determination of the caloric content of solid fuels and the amount of thermal energy IKA C 2000 in accordance with GOST 147–2013. The combustion energy of a fuel sample is determined by burning the sample in compressed oxygen medium. The amount of heat released during combustion is proportional to the amount of the combustion energy of the substance. |
The results of sample combustion are presented in Table 6.
Table 6
The highest specific heat of combustion of spent coffee grounds*
Type of coffee | The highest specific heat of combustion, MJ/kg | Lowest heat of combustion, MJ/kg |
Decaffeinated (dark roast) | 22.5 | 20.6 |
Light roast | 20.8 | 19.0 |
Dark roast | 22.6 | 20.8 |
Blend | 22.6 | 20.8 |
*provided by the authors |
The lowest heat of combustion of spent coffee grounds was calculated by the formula:
\({Q}_{i}^{a}\) =\({Q}_{s}^{a}\)-24.42\(\bullet \left({W}^{a}+8.94{H}^{a}\right)\),
where 24.42 represents vaporisation heat at 25°С per 1% of the water release, KJ/kg.
8.94 is the conversion coefficient of the mass fraction of hydrogen to water;
\({W}^{a}\) - the mass fraction of moisture of the analytical sample, %;
\({H}^{a}\) - the mass fraction of hydrogen in the analytical sample, %.
The results of the analyses allow us to conclude that coffee grounds have a low ash content, a high content of fuel elements and a relatively high heat of combustion, therefore, the use of spent coffee grounds as raw material for biofuel pellets can be considered as an effective way of recycling coffee industry waste.
Literature review and patent search
Coffee is the second most sold commodity after oil and the second most consumed beverage after water [4]. It is estimated that 3.5 billion cups of coffee are consumed worldwide every day. It is grown in more than 70 countries, producing more than 16 billion pounds of coffee beans annually [5]. Developing countries produce more than 90% of the world's coffee, generating income for approximately 25 million small farmers [6].
However, coffee production generates a lot of coffee waste and by-products, which, on the one hand, could be used for other purposes (as a sorbent for removing heavy metals and dyes from aqueous solutions, in the production of fuel pellets or briquettes, as a substrate for the production of biogas, bioethanol or biodiesel, a substrate for growing mushrooms, a source of natural phenolic antioxidants, composting material, in the production of reusable cups, etc. On the other hand, they are a potential source of serious environmental pollution.
The main solid by-products of coffee cultivation and preparation are spent coffee grounds, by-products of coffee fruits and residues of grain processing (coffee husk, peel, pulp) [5].
In addition to landfill disposal, there are other disposal options: use for animal feeding, production of organic compost or fertilizers, anaerobic digestion, or solid fuel production. Оther applications have been considered recently, including the use for the removal of heavy metals, the extraction of valuable compounds, the use as raw materials for the production of activated carbon and the production of bioethanol [7].
Spent coffee grounds are lipid-containing organic waste which has a huge potential for the production of biofuels. Depending on the geographical location, the average oil content in the spent coffee grounds ranges from 7.5 to 20.6%. 12% is considered the average oil content in the spent coffee grounds [4]. The lipid content of spent coffee grounds in terms of dry weight ranges from 7 to 27.8%, which is significant compared to other main types of biodiesel raw materials, such as rapeseed oil (37–50%), soybean oil (20%) and palm oil (20%) [8].
Coffee biodiesel has been proved to reduce CO2 emissions by 80.5% compared to hydrocarbon diesel fuel during its life cycle. Moreover, the efficiency of converting the energy of raw materials into fuel energy in the case of coffee biodiesel was 10% higher than that of gasoline diesel [9].
Currently, the development of global initiatives that contribute to the creation of waste streams with an increase in value, also known as the increase of the cost of waste, has become one of the main strategies for managing food waste while boosting resource efficiency and reducing environmental pressure [10]. For example, in one of the studies [11], an experimental proposal "Waste to Energy" is being developed and analyzed to achieve a circular economy, which consists in the fact that the reuse of spent coffee grounds provides energy for the roasting phase of coffee preparation.
The composition of the coffee grounds-based fuel and the method of its production were patented [12]. The authors propose a composition for a coffee grounds-based fuel containing dried spent coffee grounds (54% by weight); vegetable fat (23%); brown sugar (20%); corn syrup (2%); in this case, vegetable fat and brown sugar are mixed together and slowly brought to a boil. Then the resultant mixture is removed from the fire, the dried spent coffee grounds are mixed with the resultant mixture, then corn syrup is added to the resultant mixture it and the resultant mixture is poured and pressed into a mold for final molding. When the mixture has cools to room temperature, it is removed from the mold for use. The advantages of this composition are that it does not use wax as an ingredient, so it is easier and cheaper to produce, and also such fuel has a more intense and longer combustion than coffee grounds-based fuel that uses wax as an ingredient. The disadvantage is the relatively high cost of vegetable fat and similar products, which can affect the overall retail value.
There is also another composition of a solid fuel based on coffee. The present invention [13] is a solid combustible fuel composition, the main part of which is represented by dry spentcoffee grounds formed into high-density pellets, synthetic logs or other products for fueling a fire. A homogeneous mixture containing at least 50% coffee and 30% or less by weight of a combustible binder is pressed and extruded in the form of logs.
The solid fuel production process involves the initial drying of the spent coffee grounds to the optimal moisture content, then any required additives (paraffin binders) are mixed with particles and the resulting mixture is given the desired shape under pressure. The mixture is compressed to a density of 650 to 1250 kg/m3
The present composition has the following advantages: the used coffee grounds have a higher calorific value than dry hardwood, as well as a higher ratio of volatile and bound carbon; the composition is a homogeneous mixture with a homogeneous particle size distribution.
There is also a solid fuel composition based on coffee and sawdust. Patent [14] is a solid fuel composition of spent coffee grounds and/or waste green coffee beans, sawdust and wax binder for the manufacture of firewood to provide better flame output power, and a sound similar to the sound of natural wood burning. The fuel composition is produced by combining coffee waste (coffee grounds or green coffee bean waste, or any combination thereof in dried or wet form) with sawdust (any wood-based particles, including sawdust, flat chips, wood chips, crushed fiberboard, crushed wax plate, shredded paper, etc.) and a combustible wax binder (any petroleum or vegetable wax, which is a solid substance at temperatures below 45°C and almost completely burns in case of ignition). The component of coffee waste is added to a container for mixing in an amount from 1–50% of the total mass of the fuel composition. The combustible wax binder, in an amount from 35–65% by weight of the entire fuel composition, is melted in a separate container. Sawdust is added to the mixing container and mixed with the coffee waste. After that, the melted hot wax binder is added, and the mixture is stirred to disperse the wax completely. Then the fuel composition is fed into an extruder equipped with a nozzle suitable for the extrusion of logs, and the fuel composition is extruded and cut into segments of the appropriate length.
There is also an invention [15], which is compressed products, usually in the form of briquettes and/or pellets that include substantial amounts of biomass as raw materials. These products can be used in co-firing powerplants, for animal bedding, in absorbent products, in landscaping and home heating. The compressed base consists of biomass and a second component, which contains another material (it may optionally be biomass), acting as a binder. The biomass can be represented by soybean planting material, sage, wood products, corn and sunflower planting material, various paper and cardboard products. The second component may include starch, plastic, fish oil, bicarbonate of soda, lime, paraffin, vegetable oil, coffee grounds and animal fat.