Fibers quality analysis
After 10 s ultrasonication, the biomass matrix was dissociated as shown in Fig. 2 (a). Increasing pretreatment severity improved lignin dissolution resulting in complete disperse of fibers. Under the pretreatment condition of T80 t45, the fibers were completely dispersed in water forming pulp. The obtained fibers showed a light color with a whiteness of 60.13% ISO by the oxidative bleaching of NaClO and NaClO2. Meanwhile, the color of the collected lignin was lighter than that of black liquor from traditional papermaking.
The fibers quality of the fibers was analyzed in Table 1. The content of number-average fine fibers increased from 66.30–73.28% when the pretreatment severity increased from T60 t30 to T70 t30, which may be attributed to long fibers dissociation from biomass matrix. However, a high pretreatment severity (T80 t45) inevitably caused the hydrolysis of fibers by cleaving the β-1, 4-glycosidic bonds resulting in a low content of fine fibers of 62.24%. Similarly, the widths of the fibers decreased from 35.68 nm to 24.29 nm as the pretreatment severity was enhanced from T70 t15 to T80 t45. Through the traditional paper fabrication, the handsheets were prepared with the obtained fibers and their whiteness was also measured as shown in Fig. 3. The fibers obtained from the pretreatment of T80 t45 exhibited a good paper forming performance. The whiteness of handsheet reached to as high as 60.1% ISO. The results indicated that a high level of fibers dispersion facilitated the paper formation by the increasing the intramolecular hydrogen bonds between the hydroxyl groups of cellulose molecular chains. Therefore, the one-step acid bleachable pretreatment was very effective approach to obtain pulp from biomass under mild conditions. Although a low ratio of length to width of the fibers (< 45) maybe face the challenges of mechanical properties reduction of papers when compared with other commercial pulp, blending the fibers with commercial pulp could significantly reduce the consumption of commercial pulp for industrial papermaking. What’s more, due to containing less lignin and hemicellulose contents, the fibers with a high whiteness may be suitable for the preparation of dissolved pulp.
Table 1
Analysis of fibers quality obtained from different pretreatment conditions
Sample
|
Fines A%
|
Fines
B%
|
Lc (w) mm
|
Lc (n) mm
|
Width µm
|
T60t30
|
66.30
|
4.07
|
0.48
|
0.32
|
35.68
|
T70t15
|
71.09
|
0.68
|
0.40
|
0.29
|
36.45
|
T70t30
|
73.28
|
1.90
|
0.46
|
0.30
|
34.17
|
T70t45
|
58.19
|
1.06
|
0.43
|
0.31
|
31.06
|
T80t45
|
62.24
|
1.03
|
0.41
|
0.31
|
24.29
|
Fines A: Number-average fine fiber content;Fines B༚Weight-average fine fiber content༛Lc (n)༚Number-average fiber length༛Lc (w)༚Weight-average fiber length; Width༚Fiber width |
Enzymatic hydrolysis and ethanol fermentation
The pretreated substrates from different pretreatment conditions were enzymatically hydrolyzed to evaluate their cellulase digestibility. A certain amount of hydrolyzed sample was taken out at intervals to detect the concentration of glucose during enzymatic hydrolysis for the calculation of the saccharification yield of glucan. The results of enzymatic saccharification of pretreated samples are presented in Fig. 4. Obviously, increasing the pretreatment severity improved the enzymatical hydrolysis of the pretreated substrate. Because a high pretreatment severity caused the dissolution of most of lignin and hemicellulose, the cell walls thus became more porous under this pretreatment condition. The removal of barrier from natural matrix resulted in high cellulase digestibility. The enzymatic hydrolysis efficiency achieved at 89.6 ± 1.9% for the pretreated substrate from the pretreatment condition of C80 t45 after 72 h. Therefore, an optimal pretreatment condition of C80 t45 was determined to pretreat raw biomass. The obtained pretreated substrates were employed to produce ethanol via a Q-SSF process.
According to the results in Fig. 4, an optimal pretreatment condition (C80 T45) for enzymatic hydrolysis was determined. The pretreated substrate obtained from C80 T45 was pre-hydrolyzed enzymatically to release a certain amount of monosaccharide. After inoculating activated yeast seeds into the partially hydrolyzed slurry, a Q-SSF was initialed to produce high titer ethanol. Figure 5 displays the changes in ethanol yield and concentrations of glucose and ethanol during fermentation. After 6 h of saccharification of the pretreated substrate, the glucose concentration reached as high as 60.50 ± 0.77 g/L ensuring an adequate carbon source for subsequent fermentation. At this time, yeast seeds were inoculated in liquefied sample for fermentation. As shown in Fig. 8, the concentration of glucose decreased rapidly and the concentration of ethanol increased within 24 h of fermentation, indicating that part of glucose has been rapidly converted into ethanol under aerobic conditions. The highest ethanol concentration (39.30 ± 0.57 g/L) was detected after 60 h fermentation. The ethanol yield achieved at 82.36 ± 1.15% based on the theoretical yield. However, the terminal ethanol concentration decreased slightly with the extension of fermentation time to 72 h. This may be that ethanol was involved in the metabolism of yeast with the depletion of monosaccharides. In a word, p-toluenesulfonic acid/chlorate pretreatment can effectively extract lignin in lignocellulose biomass under mild conditions and improve the enzymatic hydrolysis of glucan. Therefore, it is important to the valorization of lignocellulosic biomass.
Lignin characterization
The structural changes in the extracted lignin samples obtained under pretreatment conditions were analyzed by FTIR spectroscopy as shown in Fig. 6. The signals were assigned based on a previous literature(Ji et al., 2017). The characteristic peak at 3450 cm− 1 was assigned to the hydroxyl (-OH) of aromatic or aliphatic species. The absorption peak at 2937 cm− 1 was attributed to the C–H asymmetric vibrations of methyl (–CH3). The absorption peak at 2840 cm− 1 was C–H symmetric vibrations of methylene (–CH2–). The absorption peaks from 1000 cm− 1 to 1700 cm− 1 were weaken and even disappeared in the FTIR spectroscopy of obtained lignin via p-TsOH/chlorate pretreatment. Figure 5 shows the characteristic absorption peaks of MWL at 1605 cm− 1 (the stretching vibration of aromatic ring and carbonyl groups), 1510 cm− 1 (the stretching vibration of aromatic ring skeletal), 1420 cm− 1 (the aromatic ring C-H deformation stretching vibrations), 1120 cm− 1 (the stretching vib C = O rations of syringyl (S) units C-O groups), and 1030 cm− 1 (the C-H plane deformation stretching vibration of aromatic ring). However, the characteristic peaks of aromatic ring above were not found in their corresponding positions for the extracted lignin during p-TsOH/chlorate pretreatment. Therefore, the aromatic ring structure of lignin was broken due to oxidation reaction. It maybe that some ester compounds with carbonyl C = O or substances containing quinone groups were generated owing to oxidative ring opening of aromatic functional groups, which was confirmed with the enhanced absorption intensity at 1720 cm− 1. What’s more, the characteristic peak at 1640 ~ 1650 cm− 1 was assigned to o-quinone structure according to a previous publication(Ouyang et al., 2019). A study about the structural changes in treated Chinese fir lignin by using acidic NaClO2 demonstrated that ClO2 reacted with aromatic hydroxyl of lignin to form the monomethyl muconate or the o-quinone structure(Ouyang et al., 2019). The results suggested that the obtained lignin with partial oxidation was very helpful for its subsequent chemical modification and utilization (Ji et al., 2018).
Figure 7 displays the TG and DGT curves of linin samples with a temperature range from 50 o C ~ 800 o C. The weight losing process is divided into four stages from the TG and DTG curves. During the initial thermal decomposition stage (35 o C ~ 150 o C), the weight losing was not obvious mainly due to release of moisture or lose of small molecule impurities. During the second stage (150 o C ~ 280 o C), the weight lose rate increased gradually due to initiated lignin depolymerization. Then aromatic ether bonds in lignin were opened to produce various phenolic substances. During the main weight losing range (280 o C ~ 550 o C), the appearance of the maximum peak on the DTG curve indicated that the major structures of lignin were decomposed. For instance, the benzene ring and C-C bond began to be cleaved to generate H2O and small molecule volatiles. During the final stage (550 o C ~ 800 o C), both TG and DTG curves were smooth, indicating that the benzene rings of lignin were decomposed or aromatized under the high temperature to form a stable coke residue finally. The results indicated that the temperature at maximum decomposition rate of the extracted lignin was lower than that of MWL. This may be attributed to the degradation of lignin aromatic ring during pretreatment as the analysis from FTIR results.
The chemical structural properties of the lignin samples obtained from different pretreatment conditions (T70 t15, T70 t45, and T80 t45) were analyzed by 2D HSQC NMR. Meanwhile, a MWL was used for a comparison. Figure 8 (a) and (b) show the structural signals of the side chain region (δC/δH 50.0–90.0/2.50-6.00 ppm) and benzene ring region (δC/δH 100.0-150.0/5.50–8.50 ppm) of lignin, respectively. For MWL, the typical interunit linkages, such as methoxy groups (OMe, δC/δH 55.6/3.71 ppm), β-aryl-ether bonds (β-O-4’, A), resinol (β–β’, B), and phenylcoumaran (β-5’, C), were detected in the side chain region. For the extracted lignin, the differences in cross signal intensities of these chemical bonds indicated that their contents in lignin molecules have changed. Specifically, the signals response of Cα-Hα, Cβ-Hβ, and Cγ-Hγ correlation in β-O-4’ substructure (A) at δC/δH 71.9/4.85 ppm, 84.4/4.4 ppm together with 85.6/4.2 ppm and 59.4/3.7 ppm were weaken with the increased pretreatment severity. This may be due to the cleavage of β-O-4 bonds in lignin molecules caused by the p-TsOH hydrolysis and the effective chlorine (ClO2) oxidation. Moreover, the Cα-Hα and Cγ-Hγ correlations in resinol (β–β’) substructures at δC/δH 87.7/5.5 ppm and δC/δH 63.4/3.6 ppm also showed similar phenomenon. The oxidation of ClO2 maybe caused the cleavage of C-C bonds between benzene rings resulting in the depolymerization of lignin.
In the aromatic region, the cross-signals from syringyl (S) and guaiacyl (G) unites were easily detected for MWL. For example, the cross-signal at δC/δH 103.8/6.69 ppm correlated the C2,6 - H2,6 in S units. The G units showed their correlations of C2-H2 at δC/δH 110.9/7.00 ppm. Besides, p-coumaric acid (PCA) was also found with its correlations of C2,6 - H2,6 and C3,5 - H3,5 at δC/δH 130.0/7.46 ppm and 115.4/6.84 ppm, respectively. However, the cross signals at 104.00/6.70 ppm (C2, 6-H2, 6, S unit), 111.10/6.98 ppm (C2-H2, G unit), 114.70/6.71 ppm (C5-H5, G unit), and 118.90/6.80 ppm (C6-H6, G unit) were not detected in the aromatic region for the extracted lignin, which further confirmed that the benzene rings in lignin molecule were broken during lignin extraction. The possible reactions scheme of the lignin during extraction was shown in Fig. (c), the aromatic rings of monomers in lignin molecules were opened to form dicarboxylic acids as well as derivatives. The C-H deformation vibrations of alkyl chain were clearly observed at 1460 cm− 1. Therefore, the obtained lignin containing more carboxyl groups has a huge potential in catalytic upgrading and composites preparation (Upton & Kasko, 2016).
The molecular weight properties of extracted lignin concluding Mw, Mn, and PDI were measured to evaluate its degradation and condensation. The results were shown in Table 2. As the pretreatment severities increased from T60 t30 to T80 t45, the Mws of extracted lignin decreased from 4077 ± 95 g/mol to 3328 ± 53 g/mol. Meanwhile, Mns showed a similar trend with Mws, indicating a significant degradation of lignin during pretreatment. The changes in molecular weight of lignin are usually related to its depolymerization at low pretreatment severities and the recondensation at high pretreatment severities. A high pretreatment severity facilitated the cleavage of β-O-4 bonds in lignin molecules by p-toluenesulfonic acid/chlorate. The fragmentization of lignin molecules resulted in the decrease of its molecular weight. Meanwhile, it was clear that no clear increase of molecular weight appeared, demonstrating that a slight recondensation occurred in this pretreatment process. In other words, the depolymerization reaction played a more important role than recondensation reaction during the whole pretreatment. However, PDI of the extracted lignin exhibited an opposite trend with Mw and Mn when increasing pretreatment severities. The potential reason for this could be attributed to the comprehensive depolymerization/ fragmentization of lignins under harsh conditions. These extracted lignin samples with a low molecular weight (Mw, 4077 ± 95–3328 ± 53 g/mol) and narrow polydispersity (PDI, 1.22–1.62) may be have a huge potential in industrial applications.
Table 2
The Mw, Mn, and Mw/Mn of MWL and lignin samples obtained from different pretreatment conditions.
Samples
|
Mw (g/mol)
|
Mn (g/mol)
|
PDI (Mw/ Mn)
|
T60t30
|
4077 ± 95
|
3332 ± 85
|
1.22
|
T70t15
|
3794 ± 121
|
2943 ± 53
|
1.27
|
T70t30
|
3587 ± 109
|
2343 ± 43
|
1.53
|
T70t45
|
3472 ± 156
|
2159 ± 76
|
1.61
|
T80T45
|
3328 ± 53
|
2051 ± 55
|
1.62
|