Characterization of the materials
The structural properties of BiVO4 and Au/BiVO4 materials were measured by X-ray diffraction analysis. The diffraction pattern fitted well with the crystalline monoclinic BiVO4 (JCPDS No. 01-075-1866), displaying lattice parameters of a = 5.193, b = 5.089 and c = 11.69. In the diffraction pattern, the split peak at 18.5° was assigned to the (110) and (011) planes, while signals at 2θ values of 28.9°, 30.54°, 42.49°, and 50.33° corresponded to the (112), (004), (015) and (220) planes (Fig. 1a) (Daniel Abraham et al. 2016; Kamble and Ling 2020). No impurities of other phases, like Bi2O3, were observed, while the occurrence of sharp peaks reveled the high crystallinity of the material. The crystallite size was determined by the Scherrer formula as 33.08 nm, which is consistent with reported for other materials synthesized through the hydrothermal route (Obregón et al. 2012; Nguyen and Hong 2020). Regarding the surface-modified material, no peaks corresponding to Au° crystals were detected attributed to the low loading of the nanoparticles (1.5 wt. %), along with their high dispersion on the surface of the BiVO4 nanocrystals (Wei et al. 2019). Other characterizations were carried out to demonstrate the presence of metallic gold nanoparticles on the BiVO4.
According to the microscopic analysis, the BiVO4 nanocrystals presented structures resembling fern leaves (Fig. 1b-c), while no changes in the morphology were observed upon the decoration with Au° nanoparticles (Figs. 1d). The metallic gold nanoparticles were faintly observed when the loading was higher than 1 wt. %, showing high dispersion on the surface of the BiVO4 leaves. Elemental analysis by EDX and ICP-OES demonstrated that deposition of Au° nanoparticles occurred with an efficiency above 90% (Table S1). Similar results have been reported for the deposition of Au° nanoparticles on other semiconductors, like TiO2 and BiOI, using the same synthetic method (Oros-Ruiz et al. 2014; Durán-Álvarez et al. 2016, 2020).
The specific surface area of unmodified BiVO4 was determined as 5.68 m2 g− 1, while this value decreased to 3.16 m2 g− 1 when the (1 wt. %) Au/BiVO4 sample was analyzed. This result suggests that Au° nanoparticles occupy the active sites on the BiVO4 surface. Indeed, the specific surface area of the materials obtained in this work seems low, although such values are higher than those reported for BiVO4 aggregates synthesized through other routes, like precipitation (Xu et al. 2009), ultrasonic spray pyrolysis, and even commercially available materials (Alfa-Aesar) (Dunkle et al. 2009). The increased specific surface area of the herein synthesized BiVO4 was achieved using the hydrothermal process with moderate heating time, which has previously been demonstrated to produce nanocrystals with high surface area (Obregón et al. 2012). A type-IV adsorption-desorption isotherm was observed in the BET characterization (See Supplementary Information), with a desorption hysteresis loop typical of mesoporous materials. The average pore diameter was also impacted by the deposition of Au° nanoparticles, decreasing from 6.32 to 5.08 nm for BiVO4 and (1 wt. %) AuBiVO4, respectively. Certainly, reducing the specific surface area of the semiconductor can negatively impact the photocatalysis process, however, a significant decrease in the performance of the surface-modified photocatalysts has not been observed in previous studies (Zanella et al. 2017), implying that the benefits of forming Au/semiconductor nanocomposites surpass the impacts caused by the decrease of the specific surface area.
The light absorption edge of the synthesized BiVO4 was found at 512 nm, resulting in an Eg value of 2.49 eV (Fig. 1e-f). This result indicated that the material can be activated under visible light irradiation, consistent with a previous report (Kamble and Ling 2020). A blue shift in the absorption edge was observed for the Au/BiVO4 sample, probably due to the light screening caused by the Au° nanoparticles distributed over the surface of the BiVO4 nanocrystals. Even though gold nanoparticles decreased the light absorption of BiVO4, the semiconductor can still be photoactivated under visible light irradiation. Moreover, a band centered at 627 nm, corresponding to the surface plasmon resonance, was detected in the absorption spectrum of the (1 wt. %) Au/BiVO4 sample (Fig. 1e), corroborating the occurrence of tiny (2 to 50 nm) and well dispersed Au° nanoparticles on the surface of the semiconductor (Amendola et al. 2017). This trait could increase the photocatalytic performance of the nanocomposite compared to the unmodified material (Primo et al. 2011; Wei et al. 2019).
Chemical analysis by XPS showed the occurrence of Au, Bi, O, and V elements in the samples, as in the low-resolution spectrum (Supplementary Information). The high-resolution spectrum of Bi 4f5/2 and 4f7/2 displayed the characteristic double peak at binding energies of 158.7 and 164.2 eV, respectively (Fig. 1g). The separation of the Bi 4f signals by approximately 6.0 eV indicated the trivalent oxidation state of bismuth (Kamble and Ling 2020). In the case of the O 1s, an asymmetrical peak centered at 530.2 eV was obtained (Fig. 1h). The contribution at 532.9 eV was assigned to the occurrence of superficial OH groups from adsorbed water molecules (Jaihindh et al. 2019). The peak at 530.7 eV is usually ascribed to the occurrence of oxygen vacancies on the surface of BiVO4, which are able to improve the photocatalytic activity of the material by increasing the lifetime of the photogenerated charge carriers (Kalanur and Seo 2022).
Regarding the gold high-resolution XP spectrum, the peaks at 84 and 87.7 eV were assigned to Au 4f5/2 and Au 4f7/2, respectively (Wei et al. 2019). The doublet separation presented an energy difference of 3.7 eV, indicating that Au was in its metallic state (Jayaraj and Paramasivam 2019). Small contributions at 83.3 and 86.8 eV were found after deconvolution, which was ascribed to the Au-V bonds (Fig. 1i). In contrast, peaks at 84.8 and 88.6 eV indicated the occurrence of some chloride residues from the synthesis step (Yu et al. 2017).
Photocatalytic Tests
The photolytic reduction of hexavalent chromium through 5 h of visible light irradiation was determined to establish a baseline to compare the performance of the synthesized photocatalysts. No significant decrease in the Cr+ 6 concentration was noted through the photolysis test, contrary to that observed when 0.5 g L− 1 of BiVO4 was used. For the latter, the complete removal of Cr+ 6 was achieved after 180 min of visible light irradiation. Previous studies have reported negligible removal of Cr+ 6 under visible (Jaihindh et al. 2019) and UV light irradiation (Zhang et al. 2020), therefore developing photocatalysts to efficiently treat heavy metals is a matter of research. Moreover, the proposed photocatalysts should work under optimal conditions (e.g., the type and concentration of the sacrificial agent, the photocatalyst dosage, and so forth) so the highest performance can be reached. Therefore, optimization should be the natural step prior to testing the photocatalysts under realistic or upscaled conditions.
Optimization Of The Sacrificial Agent
Different sacrificial agents were tested to aid in the photocatalytic reduction of Cr+ 6 by scavenging both photoholes and reactive oxygen species produced by BiVO4, which can re-oxidize Cr+ 3 to Cr+ 6 (Liang et al. 2021). In these experiments, 0.5 g L− 1 of BiVO4 was used, and the reaction medium was composed of 80% of the Cr2O7 − 2 solution and 20% of the sacrificial agent. For KI and formic acid, the reaction media was made up of 0.4 mol L− 1 aqueous solution of the sacrificial agent. As shown in Fig. 2, using formic acid resulted in the highest photocatalytic activity (k = 7.2×10− 3 min− 1), with the complete reduction of Cr+ 6 in 180 min. Lower photocatalytic conversion was obtained when potassium iodide (k = 4.1×10− 3 min− 1), an inorganic salt commonly used as a photohole scavenger, was tested. Reaction rate constants (k) of 9×10− 4, 5.1×10− 3, and 4.7×10− 4 min− 1 were calculated when methanol, DMSO, and ethanol were used as sacrificial agents, respectively (Table S2). Formic acid has been systematically reported as a suitable sacrificial agent able to scavenge photoholes (Chen et al. 2012; Dozzi et al. 2012; Islam et al. 2019, 2021), undergoing mineralization to CO2, with no formation of stable byproducts that can further react with the reduced chromium species or with the catalyst. Indeed, non-aromatic carboxylic acids increase the reaction rate constant since carboxylic moieties directly insert electrons into the semiconductor valence band, neutralizing the photoholes (Colón et al. 2001). Due to its low oxidation potential and higher relative permittivity, formic acid turned out as a better sacrificial agent than alcohols and dimethyl sulfoxide (Wang et al. 2017).
The concentration of formic acid was varied to maximize the photocatalytic Cr+ 6 reduction. Increasing the concentration from 0.04 to 0.1 mol L− 1 resulted in a slight increase in the reaction rate constant, from k = 2.57×10− 2 min− 1 to k = 3.3×10− 2 min− 1. However, the highest k value was found when the formic acid concentration decreased to 0.01 mol L− 1, resulting in 4.93×10− 2 min− 1 (Table S2). Further decrease in the concentration of the sacrificial agent resulted in a drop in the reaction rate constant, hence the optimal concentration of formic acid was set as 0.01 mol L− 1, which is in line with the previous reports (Rengaraj et al. 2007; Chen et al. 2012).
The photocatalytic reduction of Cr+ 6 occurs as indicated in Eq. 4
In this reaction, 6 mol of photoelectrons are consumed by each mol of Cr2O7 − 2. Since formic acid reacts with photoholes, blocking the recombination and impeding the reoxidation of Cr+ 6, therefore six mol of the sacrificial agent are necessary to achieve maximum efficiency. In the reaction system used in this work, 0.01 mmol of Cr2O7 − 2 requires 0.06 mmol of photoelectrons to be completely reduced, and thus 2.5 mmol of formic acid (i.e., 0.01 mol L− 1 in 250 mL) are enough to completely consume photoholes, fostering the reaction of photoelectrons with the Cr+ 6 adsorbed on the photocatalyst surface. It is possible that when the concentration of formic acid was increased up to 0.04 and 0.1 mol L− 1 competence by adsorption sites occurred leading to a diminished reaction rate constant.
Optimization Of The Catalyst Loading
Different loadings of BiVO4 were tested, finding the highest performance with 1.5 g L− 1 (Fig. 3). This result is similar to that reported in previous studies using BiVO4 for the photocatalytic removal of organic pollutants (Xu et al. 2009; Shen et al. 2010; Obregón et al. 2012). The complete reduction of Cr+ 6 was achieved after 90 min of visible light irradiation using the optimal dosage, and it took 4 h with the lowest dose (0.25 g L− 1). It can be explained by low specific surface area of the material, and thus a higher dose of the photocatalyst is necessary to efficiently adsorb most of the Cr+ 6 in the solution. On the contrary, when a BiVO4 dosage of 2 g L− 1 was tested, the screening effect occurred, increasing the time for the complete reduction of Cr+ 6 up to 2 h. The initial reaction rate constant was calculated for the tested conditions (Table 1), displaying the following order 1.5 g L− 1 > 2 g L− 1 > 1 g L− 1 > 0.5 g L− 1 > 0.25 g L− 1. Negligible reduction of Cr+ 6 was obtained in photolysis tests, as was pointed out above.
Table 1
Photocatalytic reaction rate using different dosage of BiVO4 and different Au loadings
Material
|
Dosage (g L− 1)
|
k (min− 1)
|
BiVO4
|
0.25
|
6.8×10− 3
|
0.5
|
1.18×10− 2
|
1.0
|
1.97×10− 2
|
1.5
|
4.99×10− 2
|
2.0
|
3.5×10− 2
|
(0.5 wt. %) Au/BiVO4
|
1.5
|
4.13×10− 2
|
(1.0 wt. %) Au/BiVO4
|
4.4×10− 2
|
(1.5 wt. %) Au/BiVO4
|
2.67×10− 2
|
During the adsorption step, before irradiation, the amount of Cr+ 6 retained on the BiVO4 particles was determined as 1%, when the dose of the photocatalyst was 1.5 g L− 1. In comparison, 0.34% was accounted for the lowest dosage (0.25 g L− 1). This indicates that the low specific surface area of the BiVO4 material highly impacted the photocatalytic performance. Thus, further studies must aim at increasing the surface area of this semiconductor, by the synthesis of 3D structures for instance.
The adsorption of Cr+ 6 is directly related to the superficial charge of the BiVO4 particles, which is pH-dependent. Throughout the photocatalytic process, the pH of the suspension was steady at 2.91. The isoelectric point of the BiVO4 material is 4.26, and at this pH condition, the BiVO4 nanoparticles were positively charged, favoring the adsorption of the Cr2O7 − 2 ions through electrostatic interactions. The potential of both the conduction band of BiVO4 and Cr+ 6 is also pH-dependent. For Cr+ 6, the reduction potential at pH = 3.0, is 0.93 V (vs NHE), while the conduction band level of BiVO4 is 0.32 V (vs NHE) at pH = 0 (Wang et al. 2015). Through the Nernst equation (Eq. 5), the reduction potential of the BiVO4 conduction band at pH = 3 was calculated as 0.143 V (Xie et al. 2006).
\(E\text{CB}=0-(0.059\times pH)\) Eq. 5
Given that the reduction potential of the conduction band resulted more negative than that of Cr+ 6 the photocatalytic reduction takes place at the pH of the suspension.
Photocatalytic performance of the Au/BiVO4 materials
The photocatalytic reduction of Cr+ 6 was tested using the Au/BiVO4 materials under optimal reaction conditions, assuming that Au° nanoparticles would increase the photocatalytic activity (Primo et al. 2011; Cao et al. 2012). Contrary to the expectations, the surface modified materials displayed a lower conversion compared to unmodified BiVO4 (Table 1). The rate constant displayed by the (1 wt. %) Au/BiVO4 nanocomposite was very similar to that observed when unmodified BiVO4 was used, then a drastic drop in the conversion rate occurred when the (1.5 wt. %) Au/BiVO4 catalyst was tested. This result was surprising, considering the increased photocatalytic activity of Au/BiVO4 nanocomposites reported to degrade organic molecules in water (Zhang and Zhang 2010; Cao et al. 2012). The blockage of the active sites on the BiVO4 surface by Au° nanoparticles is the most plausible explanation. Upon this obstruction, the adsorption of Cr2O7 − 2 ions would be reduced in Au/BiVO4 nanocomposites due to the lack of surface charge of the Au° nanoparticles.
Stability Of The Photocatalyst
The photocatalytic activity of the nanosized BiVO4 material was tested in three consecutive reaction cycles. Before cycles 2 and 3, the solid material was recovered from the reaction chamber and the membranes used to filter the samples throughout the reaction. The suspension was centrifuged at 10,500 rpm for 5 min and the supernatant was discarded. No washing was applied to the solid prior to drying at 80°C for 2 h. The photocatalytic performance was steady during the second reaction cycle, while the reaction rate constant dropped by 12% in the third cycle (Fig. 4a and Table S3). The decay in the photocatalytic reduction of Cr+ 6 has been previously reported by Jaihindh et al. (Jaihindh et al. 2019) using shuriken-like BiVO4 nanoparticles. Such behavior can be, on one hand, due to loss of the catalyst during the recovery step. On the other hand, the active sites on the BiVO4 surface could be blocked by adsorbed chromium species, which accumulate over the consecutive reaction cycles.
After the reuse test, the photocatalyst was recovered, dried, and analyzed by XPS to determine the occurrence and speciation of chromium. As shown in Fig. 4b, oxidized chromium species, like oxides, hydroxides, and oxyhydroxides were identified on the BiVO4 surface. The identification of traces of Cr+ 4 and Cr+ 5 indicated the partial photocatalytic reduction of Cr+ 6 to Cr+ 3. In the high-resolution XP spectrum shown in Fig. 4b, the contributions centered at 584.7 and 575.4 eV could be ascribed to the Cr-N bond [52], indicating the occurrence of residues of nitrate precursors remaining on the BiVO4 surface.
Photocatalytic Activity In Tap Water
Under the optimal reaction conditions, the photocatalytic reduction of Cr+ 6 was carried out in tap water. A slightly lower reaction rate constant was found in tap water vis-á-vis that observed in experiments using distilled water, 4.64×10− 2 and 4.88×10− 2 min− 1, respectively. The drop in the conversion rate can be attributed to the matrix composition, including dissolved ions and organic matter (Table S4), which either compete with Cr+ 6 for the adsorption sites on the BiVO4 surface or scavenge the photoelectrons produced upon irradiation. Given the slight difference in the reaction kinetics (Fig. 5), it is possible to assert that matrix had little to no effect on the photocatalytic reduction of Cr+ 6. In a further experiment, no N2 bubbling was supplied to purge dissolved O2 from tap water through the photocatalysis process, resulting in a marked drop of the reaction efficiency (k = 1.18×10− 2 min− 1). This result shows that dissolved oxygen acts as a strong photoelectron scavenger more than the dissolved components in tap water. When O2 reacts with photoelectrons in the BiVO4 conduction band, the radical superoxide (•O2−) is formed, which can further react with water molecules to produce hydroxyl radicals (•OH) (Xu et al. 2018). These reactive oxygen species can re-oxidize Cr+ 3 (Liang et al. 2021). Overall, dissolved oxygen inhibits the photocatalytic reduction of Cr+ 6 by scavenging photoelectrons and re-oxidizing the reduced chromium species.