3.1 Chemical and mineral composition of cocoa shell
The presence of significant levels of carbohydrates, lipids, proteins, macro and micronutrients in the cocoa bean bran make this residue a valuable substrate for bioprocesses such as SSF [34]. The characterization of cocoa bean shell meal showed a composition mainly represented by carbohydrates, proteins and mineral matter (Table 1). It is believed that the considerable proportion of non-fibrous carbohydrates (17.21%) and proteins (17.85%) may support the premature growth of P. roqueforti [35], since the substrate acts as a source of carbon and nitrogen, necessary for the growth of microorganisms. Thus, it can be seen that cocoa shell bran has sufficient potential to be used as a matrix for SSF.
Table 1
Chemical Composition of Cocoa Almond Shell
Component | % dry bottle |
Non-Fibrous Carbohydrate | 17,21 ± 0,13 |
Total Carbohydrates | 72,8 ± 0,4 |
Mineral Material | 8,4 ± 0,17 |
Ash | 0,14 ± 0,02 |
Ethereal extract | 0,97 ± 0,03 |
Total Protein | 17,85 ± 0,11 |
NNP | 0,23 ± 0,01 |
FDN | 55,58 ± 0,3 |
FDA | 49 ± 0,34 |
Lignin | 21,8 ± 0,26 |
Cellulose | 27,15 ± 0,23 |
Hemicellulose | 6,6 ± 0,14 |
NIDN | 2,08 ± 0,1 |
NIDA | 0,72 ± 0,05 |
NNP = Non-Protein Nitrogen; FDN = Soluble Fiber in Neutral Detergent; FDA = Soluble Fiber in Acid Detergent; NIDN = Neutral detergent in non-soluble nitrogen; NIDA = Non-Soluble Nitrogen Acid Detergent. |
[Insert Table 1 about here]
Furthermore, the quantification of macronutrients in almond shell bran cocoa (FI) (Table 2) indicated the presence of Potassium, Calcium and Phosphorus, important macroelements for the cultivation of fungi. Furthermore, there are reports of increased enzyme production when supplementing salts such as MgCl, CaCO3, Na2CO3 [36], showing the feasibility of using FI as a substrate for biomass production by filamentous fungi.
Table 2
Quantification of macrominerals and microminerals from Cocoa Almond Shell
Macrominerals | Concentration (mg/kg of FI) | Microminerals | Concentration (mg/kg of FI) |
Potassium | 25,6 | Iron | 1300 |
Magnesium | 5 | Zinc | 284 |
Calcium | 4,4 | Manganese | 73 |
Phosphorus | 3,3 | Copper | 23,8 |
[Insert Table 2 about here]
In addition, the micronutrient determination of IF (Table 2) listed Magnesium, Zinc, Manganese and Copper, which are known enzymatic cofactors present in synthetic media for the production of ligninolytic enzymes [20, 37]. Thus, it can be stated that CAC is an adequate substrate for the bioprocess by P. roqueforti, supplying its nutritional demands and also promoting favorable conditions for enzyme expression.
3.2 Scanning Electron Microscopy (SEM)
Figure 1 shows the electromicrographs of the residues. The residue is shown to be a material without preferential organization and without long-range order (Fig. 1a). FI is characterized by being an amorphous material with a smooth porous structure from components such as polysaccharides, hemicellulose and lignin present on the surface [38], and in addition there is an irregular formation of cellulosic fiber blocks in the cocoa bran [39].
[Insert Fig. 1 about here]
After 7 days of SSF (Fig. 1b), colonization of P. roqueforti in the solid matrix of cocoa bran was observed, which was completely covered with spores. Colonization of the mycelium on the matrix is an important characteristic related to the generation of different biotechnological products [40], given that the fungus can degrade macromolecules and natural polymers during and after their “adhesion” to the substrate [41, 42]. On the other hand, in SSF the microorganism attaches itself to the solid substrate and, more specifically in the case of filamentous fungi, the mycelia penetrate the solid particles, making effective separation difficult, requiring the sterilization of the product from the fungal metabolism before its application [34].
When analyzing by SEM the effect of SSF on rice straw, the authors found that the structural properties of biomass are the main obstacles to cellulose hydrolysis and it was observed that the bioprocess promoted a visible destruction in the cell wall structure, alteration in morphology and formation of holes and cracks on biomass surfaces, which culminated in intrinsic structural changes that can increase biomass reactivity and increase cellulose accessibility for enzymatic hydrolysis [26].
3.3 X-ray diffraction (XRD)
The intensity of the crystalline peaks and the amorphous halo of the FI and FF samples (Fig. 2), indicate that the crystalline peak is located between angles 22°≤2θ ≥ 23°, being characteristic of type I cellulose, which is a structure composed of units β-(1 → 4) -D-glucopyranose repeats with parallel-chain glucan building blocks [43]. Furthermore, it appears that the crystallinity index of the residue increased from 19.7 to 27.5 after SSF. This result shows the removal of amorphous components of the residue, such as lignin. This 36.6% increase in the crystallinity index is quite promising, as some works used pure enzymes to perform this function and did not obtain the aforementioned results [44].
[Insert Fig. 2 about here]
It is known that this hydrolysis of amorphous holocellulose (hemicelluloses + amorphous cellulose) occurs as a consequence of enzymatic action [45], which suggests the use of fungi of the species P. roqueforti as biological catalysts for the production of cellulosic nanofibrils. In this sense, it was possible to obtain cellulose nanofibril from licorice residues through an enzymatic pre-treatment [46], as well as the application of xylanase to obtain nanocellulose from sugarcane bagasse [47].
When applying Bragg's Law and Scherrer's Law to calculate the interplanar distance (d) and the crystallite size (Lc), respectively, it is observed that the residue fermented by the fungus P. roqueforti presented a reduction in the 2θ angle for angles minors (21.65). This evidences an increase in the distance between the crystalline planes and in the size of the crystallites by up to 3 times, with direct consequences on the porosity of the product (Table 3).
Table 3
Structural modifications observed by XRD in cocoa bran in natura (FI) and after fermentation (FF)
Sample | 2θ | FWHM | d (nm) | Lc (nm) | Ic (%) |
FI | 22,17 | 1,8855 | 0,40 | 4,30 | 19,7 |
FF | 21,65 | 0,5500 | 0,41 | 14,72 | 27,5 |
2θ = Bragg angle; FWHM: width half height; d (nm) = interplanar distance; Lc = crystallite size; Ic = crystallinity index. |
[Insert Table 3 about here]
The measurement of the crystallinity index has received a lot of attention due to commercial applications [48] and due to the applications that fibrous materials have in the most diverse areas: packaging, drug distribution, food, cosmetics and the biomedical industry [49].
3.4 Fourier transform infrared spectrometry (FTIR)
The FTIR spectra obtained from CAC (Fig. 3) showed a broad absorption peak close to 2918 cm− 1 which corresponds to the C-H stretch of lignocellulose [50], and which was less intense after SSF (FF). Interestingly, the peak at 1742 cm− 1, arising from the symmetrical stretching of the C = O group of the hemicellulose carboxylic acid [1], was only present in the unfermented substrate (FI).
[Insert Fig. 3 about here]
Furthermore, peaks ~ 1610 and ~ 1507 cm− 1 were also observed in both samples, due to C-C stretch in the phenyl group of lignin [49] and the position ~ 1460 cm-1 due to the asymmetric deformation of C-H and due to the benzene present in lignin or due to the C-C vibrations of the aromatic rings of lignin [47], as well as the peak at ~ 1425 cm− 1, referring to the C-H asymmetric deformation of lignocellulose, which were less evident after SSF [27].
CAC before SSF (FI) peaked at position ~ 1320 cm− 1, associated with typical cellulose values (51). However, after SSF, the presence of ~ 1373 cm− 1 and ~ 1238 cm− 1 peaks was verified, related to the symmetrical deformation of H in lignocellulose and the elongation of the C-O group in lignin phenol [2, 3], respectively. On the other hand, the peak at ~ 1150 cm− 1 (C-O-C stretch vibration in cellulose and hemicellulose) [52, 53, 34] was observed only in CAC before SSF.
Additionally, the broad peak close to 850 cm− 1, referring to C-H glycosidic deformation with vibration of the O-H deflection ring confirms the presence of β-glycosidic bonds between the cellulose an hydroglucose units [50] After SSF, to two others peaks appeared: 880 and 820 cm− 1, referring to C-H-type glycosidic bonds and also to deformation caused by O-H vibration associated with glycosidic bonds between an hydroglucose units in cellulose molecules. All results mentioned above allude to the reduction in the hemicellulose content of CAC after SSF, demonstrating the success of the fungus P. roqueforti in producing hemicellulolytic enzymes and, consequently, biotransforming this molecule into modified biomass.
Finally, it was possible to observe a series of peaks indicative of groups with antioxidant properties: phenol group comprised between 3562 − 3322 cm− 1 and attributed to the O-H stretching and 1244 − 1064 cm− 1 attributed to the C-H stretching; as well as the aromatic ring in the sign between 2925 − 2854 cm− 1 and attributed to the stretching of C-H, 992 − 680 cm− 1 alluding to the angular deformation of C-H; and 1645 − 1544 cm− 1 assigned to the C-C stretch [54, 55].
These findings suggest the use of fermented biomass as a substrate for several applications, such as the development of corrosion inhibitors and biocatalysts for dye degradation. In this sense, the application of fermented biomass as an ecological process to protect carbon steel was successfully investigated, in which 93% of corrosion inhibition in acidic medium was obtained [56]; as well as its use as support for the production of fungal lipases, with significant cost reduction and fewer steps to obtain the enzyme [57]. Another result reported in the literature was the degradation of methylene blue, in which a maximum amount of 51.4 mg/g of dye adsorption was obtained with the application of fermented residues [58], strengthening the hypothesis of application of fermented products by P. roqueforti as antioxidant agents.
3.5 Thermogravimetric analysis (TGA / TG)
A representative DSC curve of the analyzed residues, in nitrogen atmosphere, is presented in Fig. 4. The endotherm observed at approximately 50°C is attributed to the evaporation of moisture present in the samples.
[Insert Fig. 4 about here]
In the in natura by-product, the water loss occurs at 37 ºC while in the by-product after SSF at 52 ºC. The bioprocess provides the disruption of the cellulose structure through enzymatic action, making the cellulose microfibrils more exposed and, therefore, promoting greater moisture retention on its surface, given the hydrophilic character of cellulose.
The thermal decomposition mechanism of FI (Fig. 5a) and after SSF (Fig. 5b) showed two thermal mass reduction events. The first of them occurred below 220°C and is associated with the evaporation of chemisorbed water [59], corresponding to a reduction of about 40% and a reduction peak at 44°C for FI and 15% of the FF mass with a reduction peak at 63.4°C (Fig. 5).
[Insert Fig. 5 about here]
Then, the second thermal event is observed, obtaining a greater reduction in the FI mass due to the chemical decomposition of hemicellulose components during heating [60]. In this thermal event, the percentage of mass reduction of FF (54.5%) was 18.5% lower when compared to FI (73%). Given that FF has a lower content of cellulosic components, it cannot be said that its higher thermostability comes from them. Consequently, in accordance with the XRD findings, it is concluded that SSF promoted an increase in FF crystallinity which can be explained by the lack of lignin and hemicellulose or the partial reduction of the lignin and hemicellulose portions (in the amorphous part) during the SSF, resulting in fibers more resistant to thermal decomposition, an aspect with prospects for industrial application [61]. In this sense, studies evaluating sisal fibers showed an initial thermal degradation temperature of 250 ºC and suggested that materials in this decomposition range can be used for processing with most polymers in the production of polymeric composites, showing the innovative properties of FF after SSF [62].