Since the mini-screw first came to be used as a fixation anchor in orthodontic treatment, various studies on the optimization of its implantation have been reported [5–17]. However, clinically undesirable cases in which screws drop out or break still occur, and the cause of this is unclear. In this study, we have focused on the gap between the underside of the screw head and the bone surface in the conventional implantation procedure and hypothesized that this gap may be a critical factor in the dropping out of screws. Using the FEM, we investigated the possibility that excessive stress results from the gap between the underside of the screw head and the bone surface, causing screws to fall out.
First, to confirm the existence of such a gap, mini-screws were implanted in the palatal bones of rabbits with and without the removal of the oral mucosa at the site of screw placement before implantation. We found that, with the mucosa left in place, there was an average gap of 765 µm between the underside of the screw head and the bone surface. In the rabbits with the excised mucosa, no gap was present. By removing the local mucous membrane, the screw can be implanted so that the underside of the screw head comes into full contact with the bone surface.
FEM analysis confirmed that there was greater von Mises stress in the penetration group than in the removal group with both a 2.0 N and 10.0 N load. The results were similar regardless of whether cortical bone thickness was 1.0 mm or 2.0 mm. Concentration of stress was observed in the bone around the screw on the side to which the load was applied, and a stress peak was observed on the bone surface. When this stress was divided into tension and compression, greater compression was observed in the load direction and greater tension at 90° to the site. The tendency of these stresses was the same regardless of whether the load was 2.0 N or 10.0 N. However, the peak von Mises stress exceeded 50 MPa in the penetration group, especially at 10.0 N, suggesting that the extent of the stress is sufficient for bone resorption to occur. In comparison, the peak von Mises stress was suppressed to about 15 MPa in the removal group, in which the new implantation method proposed in this study was used. Even when the load was 2.0 N, the stress peak in the removal group was suppressed to about 1/4 of that seen in the penetration group. These results suggest that for screws with mucosal intervention, the greater the load, the greater the stress on the surrounding bone and the possibility of bone resorption. Thus, if the mucous membrane is removed and the screw is placed in contact with the bone surface, the stress on the surrounding bone is reduced and bone resorption is suppressed, preventing the screw from falling out.
The stress on the screw itself in the removal group was suppressed to about 1/2–1/3 of that seen in the penetration group at both 2.0 N and 10.0 N. In the penetration group, the stress to the screw itself was as large as 100 MPa at 10.0 N. Considering these results, in treatments where a large load is expected, such as mini-screw-assisted rapid expansion, it may be possible to help prevent screws from falling out by using screws with thicker diameters or embedding deeper.
The FEM analysis of the gap between the underside of the screw head and the bone surface was based on the results of an animal study, and the soft tissue thickness of human oral mucosa varies depending on the anatomical insertion site of mini-screw [19, 23, 25, 30–32], as well as the patient’s age and general condition [31, 33]. Moreover, some changes in the surrounding mucosa and bone may occur due to the mechanical load. In light of these facts, the results in this study may not precisely reflect clinical conditions. Nonetheless, it is clear that soft tissue does intervene between the base of the anchor mini-screw head and the bone surface when they are implanted using the conventional procedure. It is also apparent that this can cause excessive stress to the tissue of the surrounding bone tissue leading to bone resorption and, eventually, to the screw falling out. Therefore, we strongly recommend the new procedure for implanting orthodontic anchor screws. The underside of the anchor screw should contact the bone surface directly without oral mucosal intervention.
Indeed, the cause of the orthodontic anchor screw falling out is not limited to bone resorption. Screws sometimes fall out immediately after they are placed. The cause of these instances remains unclear. As previously reported, the cause may sometimes be infection or inflammation [19–25]. In this study, we proposed a new implantation method that can prevent mini-screws used as anchors in orthodontic treatment from falling out. Although further investigation is needed, this implantation method without mucosal intervention may be able to suppress excessive inflammation around the screw immediately after implantation. It is also possible that compression of mucous membrane between the bottom of the screw head and the bone may cause inflammation and infection of surrounding tissue. These issues should be investigated in future studies.