3.1 Performance of the ADC
The scanning images of the catalytic layers (CL) were shown in Fig. 1a, b. The images illustrated that honeycomb-like pores distributed evenly on the flat surface, and black-gray carbon particles were attached to the white polytetrafluoroethylene (PTFE) grid for both materials. The images also showed massive micropores, mesopores and micropores co-existed, which composed channels for gas and electron transfer. However, the catalytic layer made by BP2000 had a flatter surface with more micropores and mesopores. For XC72, the macropores and cracks appeared significantly, which may be due to the large difference in the particles of the two carbon black materials.
To further analyze the microscopic structure, N2 adsorption and desorption tests were carried out. Figure 2a-c illustrated that the isotherms of GDL and CL belonged to typical type IV isotherms, which indicated the formation of mesopores and capillary condensation (Li et al., 2021). Furthermore, hysteresis loops were generated in both materials which were in accord with H3-type hysteresis suggesting the existence of micropores (Guo et al., 2020). As shown in Table 1, BET surface area of CL made by BP2000 was 396.044 m2/g, which was about 8 times than that of XC72 (51.542 m2/g). Larger surface area provided more active sites for ORR reactions(An et al., 2019). Besides, CL made by BP2000 had huge pore volume (2.40 cm3/g), smaller average pore size (19.360 nm), indicated higher content of micropores and mesopores. This was consistent with the regular flat and huge surface area of CL fabricated by BP2000. More micropores and mesopores were conducive to the liquid-solid-gas three-phase, which may promote the production of hydrogen peroxide (Guo et al., 2020).
Table 1
Analysis results of BET specific surface area, BJH adsorption cumulative total pore volume and average pore size
Material | BET specific surface area (m2/g) | Cumulative total pore volume for BJH adsorption (cm3/g) | BJH adsorption average pore size (nm) |
CL(XC72) | 51.542 | 0.475 | 35.220 |
GDL(XC72) | 27.676 | 0.301 | 40.400 |
CL(BP2000) | 396.044 | 2.400 | 19.360 |
GDL(BP2000) | 61.596 | 0.546 | 33.880 |
The electrocatalytic activity of the ADC was examined, as shown in Fig. 2c-d. The yield rate of hydrogen peroxide reached 336.55 mg/L for ADC made by BP2000 after 4 θ, and the stable current efficiency was about 73.4%, which was much higher than XC72 (275.34 mg/L, 62.67%). For each time period, the yield of hydrogen peroxide for ADC made by BP2000 was larger than that of XC72. The results were in line with the BET surface area and pore size distribution of ADCs. To sum up, the BP2000 material was more suitable for making air diffusion cathodes. Therefore, BP2000 will be used as raw material for the following experiments.
In addition, as shown in Fig. S4, the effect of current density, solution pH value, flow rate and electrolyte concentration on the ADC performance was explored. The yield of H2O2 increased from 72.18 to 630.42 mg/L, the CE significantly decreased to 55.4% with the current density increasing to 61.9 mA cm− 2. High current density was generally thought to be harmful for H2O2 production, owing to side reactions such as H2 evolution and H2O2 decomposition (An et al., 2019). While the yield of H2O2 and CE were about 330 mg/L and 70% regardless of the pH value. As reported, poor performance would be caused by H2 evolution and combination of H+ under strong acidic condition (Wang et al., 2020). Even so, the ADC exhibited good performance in a wide pH range. While alkaline solution was in favor of ClO− generation, the pH of 10 was employed in following experiments. The production increased remarkable from 99.38 to 335.27 mg/L as the flow rate increasing from 16 to 4 ml/min but decreased to 298.34 mg/L at 1 ml/min. Lower flow rate facilitated the H2O2 reaction. But limited by GDL area and oxygen mass transfer, H2O2 production did not increase at very low flow rates. The yield increased to 335.27 mg/L when the concentration of electrolyte increased to 0.1 M. However, when the electrolyte concentration continues increasing the yield did not rise. From the economic point of view, the current density of 25.2 mA cm− 2 (current intensity of 200 mA), pH = 10, 4 ml/min, flow rate of 4 ml/min, 0.1 M electrolyte were employed for the following experiments.
Energy consumption for H2O2 via ADC was also compared with that of other gas diffusion cathode. During the electrolysis, an average EEC of 6.7 kWh kg− 1 and 21.1 kWh kg− 1 were obtained for BP2000 and XC72-ADC. Yu et al. fabricated an improved hydrogen peroxide cathode with the CEE of 17.9 kWh kg− 1, while the aeration energy consumption (64.1 kWh kg− 1) was more than three times the electric energy consumption of H2O2 (Yu et al., 2015). Salmerón et al. fabricated a hydrogen peroxide cathode, which caused the aeration energy consumption up to 1077 kWh kg− 1 (Salmerón et al., 2019). The special structure of our ADC give rise to a three-phase interface for O2 gas, electrolyte and catalyst, which brings fast O2 mass transfer from air (An et al., 2019). At a result, the energy cost by this design was largely decreased without aeration.
3.2 Oxidation capacity of the ADC-RuO2 system
In order to verify the oxidation ability of the ADC-RuO2 system, two model pollutants, BA and AN, were selected for oxidation experiments. As shown in Fig. 3a, AN had a degradation efficiency of 97.72% when the reaction reached equilibrium after 1 θ. While BA was hardly oxidized after 2 θ, the degradation efficiency of BA remained around 1.3%. The results may reveal the selectivity for the oxidation of pollutants., which were almost the same as previous studies (Zhu et al., 2018), whose degradation of BA was also low.
There was no selectivity for the hydroxyl radical oxidation pathway, which was obviously inconsistent with the experimental results. Studies have shown that organic substrates with electron-donating groups (such as anilines) can act as electron donors to reactive oxides, such pollutants were more prone to be oxidized by electrophilic reactions through non-radical processes (Lee et al., 2016; Lee et al., 2015). BA was an organic substrate with electron-withdrawing groups, which it was difficult to be oxidized.
Since multi pollutants existed in actual wastewater, it was necessary to evaluate the ability of the system to remove multiple complex pollutants simultaneously (Liu et al., 2002). Therefore, common industrial raw materials bisphenol A (BPA), aniline (AN) and medical antibiotics tetracycline (TC) and sulfamethoxazole (SMX) were added to the water as targets. These substances called emerging pollutants were stable in water, even if with tiny concentration, they may cause harm to the human body (Horikoshi et al., 2008; Kwon et al., 2018; Liu et al., 2002; Zhang et al., 2017). As shown in Fig. 3b, the excellent effect to degrade four kinds of pollutants was observed in ADC-RuO2 system. The degradation efficiency of all the pollutants were more than 90%. After 2 min, residual rates from effluent of BPA, TC, SMX and AN were 8.31%, 0.81%, 3.81% and 2.73%, respectively. Thus, the flow-by electrochemical system exhibited the best oxidation capacity on TC, while the weakest on BPA. Figure 3c showed that the degradation of the four pollutants (BPA, TC, SMX and AN) basically conformed to the first-order kinetics (kobs = 1.23, 2.46, 1.64, and 1.81 min− 1, respectively). The results indicated that the reactive oxides preferentially reacted with TC, followed by AN and SMX, and the worst was BPA.
It could be proved that the ADC-RuO2 system had excellent performance for the degradation of antibiotics and industrial raw materials in the wastewater containing high concentrations of chloride ions. In contrast, radicals-based oxidation processes were weakened by the side reactions with some coexisting organic or inorganic substrates (such as chloride ions, etc.) because of their strong oxidizing and non-selective properties (Duan et al., 2015; Huang et al., 2021; Luo et al., 2019). However, the reactive oxides established in this system exhibited strong anti-interference ability and selective degradation ability. The results suggested that the system may degrade these pollutants through a non-radical process.
3.3 Identification of reactive oxidizing intermediates
ESR and radical scavenging experiments were typical means to analyze the oxidation mechanism. Hydroxyl radicals (•OH), free chlorine, and superoxide radicals (HO2•/O2•−) were considered as the main reactive oxides in the reaction process. TBA, NaHCO3, p-BQ as exclusive scavengers for hydroxyl radicals, free chlorine and superoxide radicals, respectively (Cai et al., 2022; Luna-Trujillo et al., 2020; Yang et al., 2018). Figure 4 showed that the addition of TBA or p-BQ barely inhibited the AN degradation. With 10 mM TBA or p-BQ, the removal efficiency of AN decreased insignificantly from 97.72–96.25% and 97.72–97.36%. And the kobs decreased from 1.94 min− 1 to 1.71 min− 1 and 1.88 min− 1 respectively, which means tiny quantity of the (•OH) and HO2•/O2•−. While in the presence of 10 mM NaHCO3 the removal efficiency of AN decreased from 97.72–86.42% and the kobs reduced from 1.94 min− 1 to 1.01 min− 1, which exhibited free chlorine playing a part as well. In general, it could be concluded that radical process was not the dominant pathway. Studies had
shown that hypochlorous acid can activate hydrogen peroxide to produce singlet oxygen (Guo & Liu, 2020; Lu et al., 2022). Therefore, FFA was commonly used as a quencher of 1O2 (k1O2, FFA = 1.2×108 M− 1s− 1) (Cheng et al., 2017). Figure 5 showed that the degradation efficiency of AN obviously decreased from the 97.75–71.47%, and the kobs was significantly cut down from 1.94 min− 1 to 0.62 min− 1 with 10 mM FFA. When the concentration of FFA was further increased to 50 mM and 100 mM, the degradation efficiency of AN decreased sharply to 53.93% and 26.97% respectively. The quenching experiments indicated that 1O2 may be the dominant reactive oxides for the degradation of AN in the system.
In order to confirm the assumption, the electron spin resonance (ESR) spectroscopy was conducted. The experimental results were shown in Fig. 4d. There was no obvious signal when ADC electrodes or RuO2 electrodes were employed alone. However, in the ADC-RuO2 system, strong peaks with intensity ratio of 1:1:1 were observed, which can be assigned to TEMPO generated by the oxidation of 1O2 (An et al., 2019). Moreover, with increasing the current to 200 mA, the intensity of TEMPO was significantly enhanced, indicating that increasing the current intensity can promote the generation of 1O2. Overall, the radical quenching tests and ESR analysis proved that the system went through a non-radical pathway, and singlet oxygen was the main reactive oxides.
3.4 Quantitative analysis of singlet oxygen generation
In the RuO2-ADC system, ClO− and H2O2 generated 1O2 at a ratio of 1:1:1 (pH = 10) (Wang et al., 2019). Figure 6 illustrated that production increased over time and current intensity. The yield of H2O2 and free chlorine increased from 0.05 to 0.31 mM·min− 1 and 0.05 to 0.35 mM·min− 1 with the current intensity increasing from 50 to 300 mA. Figure 6c the relationship of H2O2 and free chlorine were following monotonic function with current intensity (Eq. 4–5),
[H2O2] = 0.0012·I ‒ 0.0127 (4)
[ClO−] = 0.0011·I ‒ 0.005 (5)
where I was current intensity (mA), [H2O2] and [ClO−] were the yield of H2O2 and ClO− (mM).
It suggested that high current was favorable for the generation of H2O2 and free chlorine. At 200 mA, according to the fitted equation, the instantaneous production of hydrogen peroxide and free chlorine was 0.21 mM/min and 0.23 mM/min. According to the reaction formula (Eq. 6) (Wang et al., 2019), the theoretical production of 1O2 can be preliminarily calculated to be 0.2150 mM/min at a current intensity of 200 mA.
$$OC{{\text{l}}^ - }+{H_2}{O_2} \to {H_2}O+C{{\text{l}}^ - }+{}^{1}{O_2}$$
6
Furfuryl alcohol (FFA) was a common chemical indicator for the detection of singlet oxygen (k FFA = 1.2×108 M− 1 s− 1) (Cheng et al., 2017). 1O2 could be completely scavenged by FFA thus the reduction of FFA concentration was proportional to the amount of singlet oxygen generated. As shown in Fig. 6d, the stable residual rate of FFA was 40.77% with the pseudo-first-order rate constants (kobs, FFA) of 0.45 min− 1. According to the Eq. 3, the steady state concentration of singlet oxygen could be calculated to be 6.25×10− 11 M, which was quite less than the theoretical value of 0.2150 mM/min. A possible explanation for this might be that the short half-life of singlet oxygen (0.2‒2.0 µs) (Salokhiddinov et al., 1981); In addition, because of other substances existed in the measured free chlorine, such as perchlorate, ClO− yield might be overestimated (Shinohara et al., 2006). Moreover, according to relevant studies, the reaction rate between H2O2 and ClO− was affected by the relative molar ratio of each other. When the initial concentration of H2O2 and ClO− was 10 mg/L, it took two minutes to react completely (Agnez-Lima et al., 2012). However, as a reactive intermediate, 1O2 still exhibited significant impact on the pollutant degradation as showed in previous sections.