Upper and Lower Limits of Detection
To determine the accuracy of the ddPCR system and its limits of detection a custom set of primers and probes were used to detect an empty lentiviral vector, VSVG, with a known sequence. A serial dilution of this vector was prepared starting from copies per microliter, diluting down to copy per microliter using a dilution factor of 10. These dilutions were then analyzed using the ddPCR system to determine if the observed copy numbers would reflect the input concentration. It was found that at concentrations of and copies per microliter, the QuantaSoft software reported copy numbers of copies with large error or would not report values at all. Therefore, inputs of and copies per microliter were subsequently considered above the limits of detection. For 5 input concentrations below this limit of detection beginning with approximately 1 x 104 copies per microliter, observed copy numbers were averaged (n = 3) and plotted on a log-log graph. A log-log line of best fit revealed good correlation between input concentration and average observed copy number and a R2 value of 0.9907 (Figure 1A).
To estimate the lower limit of detection (LoD), another VSVG serial dilution was prepared using a greater number of dilutions. The dilution series consisted of a nine-point dilution starting from a concentration of 5 x 104 copies per microliter, with a fivefold dilution factor for each point. The dilution series was analyzed using the QuantaSoft software and results plotted on a log-log graph. There was an average of 20,341.84 droplets per well with a maximum of 21,466 droplets in one well. A log-log line of best fit revealed good correlation between input concentration and average observed copy number with an R2 value of 0.9994. The lower limit of detection was estimated to be 0.13 copies per microliter as this data point deviated outside of the 95% confidence interval of the line of best fit with a significant standard error of 0.035 (Figure 1B).
The assay dynamic range was also tested with T cells engineered to express a TCR specific for HPV16 E7 oncoprotein using a retroviral vector. HPV16 E7 oncogene TCR engineered T cells with a 94.9% transduction efficiency were diluted with untransduced T cells serially by 2-fold to a 1:16 dilution and the proportion of TCR engineered T cells in each aliquot was evaluated by flow cytometry (Figure 2A). The diluted TCR engineered cells were tested in duplicate and when plotted on a log-log graph there was a linear relationship between the transduction efficiency measured and the fold dilution (Figure 2B). Each of these aliquots was also evaluated for vector copy number using the ddPCR assay. The undiluted cell sample contained 12.75 vector copies per cell and when plotted on a log-log graph there was a linear relationship between the measured vector copy number in the T cell samples and the dilution factor (Figure 2C). The assay was also tested by diluting the HPV16 E7 oncoprotein TCR retroviral vector with DNA from untransduced cells serially by a factor of 2 and for this dilution method there was also a linear relationship between the vector copy number and the dilution factor (Figure 2D). This demonstrates the fidelity of the ddPCR system, as a reduction by half of amount of DNA from CAR-T cells in a sample produces a reduction by half of the observed average copy number.
Assessment of the Consistency ddPCR Measurement of CAR Vector Copy Number
Assessing Variation Across Time
To evaluate variation in measuring vector copy number across time, two aliquots (Sample 1, sample2) of cryopreserved anti-BCMA-CAR T cell products that were genetically engineered with a retroviral vector were thawed and evaluated, in triplicate, at three different time points (week 0, 3, 6) spaced three weeks apart. The same person performed all tests using the same instrument. Two-way ANOVA analysis comparing the vector copy number observed across samples and across time found no significant difference between time points (P > 0.05) (Figure 3A). This shows that the time that a sample is thawed and analyzed has minimal impact on the measured vector copy number.
Assessing Variation Among Assay Laboratory Staff
To assess variation in measuring vector copy number across individuals performing the assay independently, three technicians set up, ran the instrument and analyzed the same aliquots obtained from three CAR T cell products. A two-way ANOVA analysis found no significant differences between copy numbers observed across technicians (P>0.05) (Figure 3B), highlighting the repeatability and robustness of this assay.
Application of ddPCR in CAR T Cell Manufacturing
Transduction Conditions and Vector Copy Number
We used the ddPCR vector copy assay to analyze the consistency of the assay when targeting different regions within an anti-GCP3-CAR lentiviral vector. Two different regions were targeted, the EF1a promoter region and the scFv CAR region. We show that there is no significant difference in copy number at multiple multiplicity of infections (MOI) when comparing results from targeting either of these two regions (Figure A). Data obtained from the ddPCR system also allowed for some preliminary analysis of CAR-T cell production and how manufacturing conditions may impact resulting vector copy number. We used the ddPCR vector copy assay to analyze the effects of differences in multiplicity of infection (MOI) and centrifugation conditions (spinoculation) during transduction on CAR-T cells. The MOIs used for transfection were 5, 10, 20, and 40. The centrifugation conditions applied were centrifugation at 1000 G at 32°C for 2 hours or no centrifugation at all. Furthermore, independent of the region assayed, it was found that greater centrifugation forces increase the resulting copy number at the lower range of MOI’s evaluated but not at the higher MOI’s (Figures 4A and 4B). We also evaluated the effect of MOI and centrifuge speed on transduction efficiency measured by flow cytometry for CAR T cells manufactured using a lentiviral vector and the results were similar (Figure 4C). The relationship between transduction efficiency and vector copy number for CAR T cell samples was examined and it was observed that there was a strong correlation between transduction efficiency and vector copy number (Figure 4D).