Materials
Methanol, iron (II) sulfate heptahydrate, sodium carbonate, Folin–Ciocalteu phenol reagent, gallic acid (≥98.0%) were supplied from Merck (Darmstadt. Germany). (±)-6-hydroxy-2,5,7,8-tetramethylchroman-2-carboxylic acid (Trolox, 97%). 2,2-diphenyl-1-picrylhydrazyl (DPPH), TPTZ (2,4,6-tripyridyl-s-triazine), iron (III) chloride hexahydrate were purchased from Sigma (St. Louis, MO). Cocoa powder was supplied from Barry Callebaut (Eskişehir, Turkey). Enzymes used in this study, Amylase AG 300 L (300 AGU/mL), Viscozyme L (≥100 FBGU/g) and Alcalase (2.4 AU/g) were provided from Novozymes Enzim Dis Tic. Ltd. Sti (Istanbul, Turkey).
Production of low protein cocoa powder
Production steps of low protein content cocoa powder are shown in Figure 1. Cocoa powder was first defatted three times using hexane and dried in an oven at 30oC for 24 h. Defatted cocoa powder was suspended in distilled water at 10 g/100 mL and heated on a magnetic stirrer from room temperature to 55oC for 1 h. Amylase was added at a ratio of 1:10 (w/w, enzyme: substrate ratio), and the reaction was allowed for 3 h under recommended conditions (at pH 6 and 55 oC). Amylase AG 300 L enzyme is a fungal glucoamylase produced from a selected strain of Aspergillus Niger. It is a starch degrading enzyme that hydrolysis of 1.4-alpha bonds in starch and also 1.6-alpha bonds. The obtained suspension was centrifuged at 13.130 x g for 15 min to separate the soluble part and kept at 4 oC. The insoluble part of the suspension was cooled to -18 oC and followed by shock heating with distilled water at a temperature of between 95 and 100 oC. It was allowed to continue until the temperature had stabilized (approximately 30 min) to obtain a further treated suspension. Then, it was boiled under the condenser for 3 h to loosen the tight structure of the cell walls. After heat treatment, Viscozyme, which provided tissue hydrolysis and releasing proteins from plant material, was applied at a ratio of 1:10 for 3 h (at pH 6 and 60 oC). It is a cell wall degrading enzyme complex consisting of beta-glucanases, pectinases, hemicellulases and xylanases [16] To further break down the proteins, pH and temperature were adjusted to 7 and 50oC, and Alcalase was added at for more 3 h. The enzymatic treatments were terminated by raising the temperature to 95 °C for 5 min, and the hydrolysates were centrifuged at 13.130×g for 15 min to discard the precipitants. The soluble parts were combined, and isoelectric precipitation was applied at pH 3.5 using 2M H3PO4 solution. After centrifugation, the pH was increased to 7.0 using 2M Ca(OH)2 solution. The pH was adjusted using Ca(OH)2 and H3PO4 instead of NaOH and HCl to avoid taste change by means of salt formation. Ca(OH)2 and H3PO4 formed calcium phosphate, a highly insoluble salt, and was easily separated from the soluble part [16, 17]. The precipitants were again discarded with centrifugation, and finally, the solution was spray-dried.
Spray drying
Maltodextrin was used for spray drying of cocoa powder. The feed solution was prepared in a ratio of 1:1 w/w (maltodextrin: the dry matter of cocoa solution). The spray drying was performed on a Mini Spray Dryer Büchi B-290 (Büchi Labortechnik AG, Flawil, Switzerland). A spray nozzle 0.7 mm internal diameter and compressed air at 6 bar were employed. The volumetric feed flow and air flow for atomization were programmed to 8.0 mL/min and 480 L/h. respectively. The set temperature was 160 oC. The proportions of maltodextrin to cocoa solution and other conditions were determined by preliminary experiments.
Determination of solubility
To determine the solubility of cocoa powders, 10 g of sample was mixed with 90 g of distilled and agitated at 20 oC for 1 hour. Then, the mixture was poured a tube and centrifuged at 13.130×g for 5 min. The upper soluble layer was used to measure the dry matter content [17].
Determination of sugar content
Glucose concentration of samples were determined according to the method of Cerit and Demirkol, (2021) [18]. Obtained cocoa solution before spray drying process was filtered with the 0.45 μm nylon filters. Ten microliters of the sample was injected to the HPLC system (Hitachi, Tokyo, Japan), which consists of L-2130 pump, L-2200 autosampler, L-2490 refractive index detector, L-2300 oven. Isocratic elution was performed with an acetonitrile: water (85:15) solution at a flow rate of 0.8 mL/min. Column (GL sciences, Inertsil NH2 column, 250 mm × 4.6 mm i.d.) operating temperature and injection volume were 40 °C and 10 μL, respectively. Sugar concentrations were calculated with calibration curves prepared in the range of 0–5000 ppm. The R2 values of glucose and fructose were 0.998 and 0.999, respectively.
Determination of protein content
The protein content of samples were determined using the Kjeldahl method. Protein nitrogen was converted to % protein using the coefficient 6.25 [19]. Protein content was determined for each pH case (pH: 3.0. 3.5. 4.0. 4.5. 5.0).
Determination of amino acid profiles
Amino acid profile of samples was performed with the LC-MS/MS system. The procedure was performed by the JASEM’s protocol (Table 1). For the quantification of amino acids (L-taurine, L-phenylalanine, L-tyrosine, L-leucine, L-isoleucine, L-methionine, , L-valine, L-glutamic acid, L-aspartic acid, L-threonine, L-serine, L-alanine, L-glycine, L-proline, L-cystine, L-arginine, L-ornithine, L-histidine, L-lysine), first, 0.5 g of the sample was taken into a screw-capped glass tube and 4 mL of the JASEM Amino Acid Reagent (JASEM JSM-CL-508, Istanbul, Turkey) were added for hydrolyses reaction at 110oC for 24 h. Then, the hydrolysate was centrifuged at 5000 x g for 5 min, and the supernatant was diluted to 1 mL with distilled water. This procedure was repeated to obtain 800-fold dilution. Diluted hydrolysate (50 µL) was transferred to a vial, and 50 µL of stable isotope labeled internal standard and JASEM acidic hydrolysis reagent were added. The JASEM quantitative amino acids kit protocol (Sem Laboratuvar Cihazları A. Ş, Istanbul, Turkey) were applied for LC-MS/MS analysis. The analysis was carried out on an Agilent 1260 Infinity HPLC system (Agilent Technologies, Santa Clara, USA) connected to an Agilent 6460 tandem mass spectrometer equipped with electro spray ionization (ESI) probe. Three milliliters of aliquot were injected into Jasem amino acid column (JASEM JSM-CL-575) with a flow rate of 0.7 mL/min. The results were expressed as mg amino acid/100 g sample [20, 21].
Table 1 LC-MS/MS analytical parameters.
Initial pressure
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110 bar
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Column temperature
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30oC
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Polarity
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Positive
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Gas temperature
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150oC
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Gas flow
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10 L/min
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Sheath gas temperature
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400oC
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Sheath gas flow
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10 L/min
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Nebulizer pressure
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40 psi
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Capillary voltage
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2000 V (positive)
|
Determination of total phenolic content and antioxidant activities
The samples were defatted at the beginning of the process. Therefore, the extraction was directly applied according to Capanoglu et al. (2008) method with some modifications [22]. A hundred milligram of cocoa powder was weighed and 3 mL of methanol: water (75:25, v/v) solution was added. The solutions were vortexed and they were incubated in the ultrasonic bath (Bandelin Sonorex, RK 100H, Germany) for 15 min to increase the extraction efficiency. After centrifugation (13.130× g, 4°C, 10 min), supernatants were separated and the above procedure was repeated twice. All supernatants were collected, and the final volume was adjusted to 10 mL.
The prepared extracts were diluted one-fifth ratio for TPC analysis. Then, 2 mL of distilled water and 0.2 mL of Folin–Ciocalteu reagent were added, and kept for 3 min. After addition of 1 mL of sodium carbonate (20% w/v) solution, the mixture was incubated for one hour at room temperature. The absorbance was recorded at 765 nm wavelength by using a UV-VIS spectrophotometer (Shimadzu UV mini 1240. Japan), and the standard curve was created by 0-500 ppm gallic acid solutions (R2 = 0.998) [23].
The antioxidant activities of cocoa powders were performed using two spectrophotometric methods: DPPH scavenging activity and FRAP assay. DPPH scavenging activity was determined according to Brand-Williams et al. (1995) with some modifications [24]. Briefly, 200 µL of prepared extracts were diluted in a ratio of 1:10 and mixed with 3 mL of 0.051 mmol/L DPPH solution, followed by incubation at room temperature for 30 min. The absorbance was read at 517 nm wavelength, and different concentrations of standard Trolox solution (0-50 ppm) were prepared to construct the standard curve (R2 = 0.996).
FRAP assay was performed using the method developed by Benzie and Strain (1996) [25]. In a test tube, 0.1 mL of extract (dilution factor. 1:10). 8 mL of FRAP reagent prepared by mixing 300 mmol/L acetate buffer (pH 3.6), 10 mmol/L TPTZ, and 20 mmol/L FeCl3.6H2O at the ratio of 10:1:1 (v/v) and 1.2 mL of distilled water and were added. The mixtures were incubated in a 37 oC water bath for 15 min. The absorbance was determined at 593 nm, and the calibration curve was constructed with standard FeSO4 solutions (0-1000 ppm. R2 = 0.999).
Chocolate production
The ingredients used for chocolate production were cocoa, sugar and cocoa butter in a ratio of 14%, 45% and 40%, respectively. Other ingredients such as milk fat or milk powder were not added because this product was prepared for PKU patients. Codex Alimentarius (2003) indicates that the chocolate shall not contain less than 14% fat-free cocoa solid; therefore, the recipe of chocolate was adjusted according to it [26]. First, cocoa butter was liquefied by the bain-marie method and then the cocoa powder was added and mixed with a mixer (Fakir-Mezza plus. Germany). The mixture was ground in melanger (Santha. USA). Lecithin was added after 6 hours of thinning process and mixed for more 30 min. Finally, the chocolate mass was cooled to 28°C, then heated to 32 °C and tempering was completed [27]. Chocolate production was repeated for unprocessed cocoa powder and low-protein cocoa powder.
Statistical analysis
The results are expressed as mean ± standard deviation. The statistical analyses were performed using SPSS (version 11.5. SPSS Inc.. USA). T-test (α = 0.05) was applied to show the difference between control and low-protein cocoa powder.