Schematic diagram was exhibited in Fig. 1, in which ANF-(Ag/FC/rGO) film was fabricated via the facile three-step vacuum-assisted filtration following by hot-pressing approach. Step one, the silver gray ANF-Ag was prepared by Sliver Mirror Reaction, being VAF (VAF I) onto a nylon porous membrane (diameter: 47 mm, pore size: 0.22 µm). Step two, the ANF-FC layer was VAF onto the ANF-Ag layer (VAF Ⅱ) afterwards. Step three, the ANF-rGO layer was VAF onto the ANF- FC layer (VAF Ⅲ). Finally, the trilaminar nanocomposite membranes were completely dried under hot-pressing, due to the hydrogen bonding, the trilaminar nanocomposite film will be tightly combined.
To visually observe the morphology and microstructures of the asymmetric trilaminar structures films, SEM characterizations were systematically performed. As shown in Fig. 2a, the asymmetric trilaminar architecture of ANF-(Ag70/FC30/rGO) films could be clearly identified by the distinct structures and morphology of the one ANF-Ag, ANF-FC and ANF-rGO layer. ANF-Ag and ANF-rGO layer displayed dense lamellar microstructures with slight undulation, and a few gaps inside, which was attributed to the air bubbles generated by the laminated film were not emptied in time. However, the hollow structures were conducive to the absorption of electromagnetic waves47, 48. The ANF-FC layer presented a compact morphology, due to the FC particles were filled with ANF net. In order to further observe the bonding between layers, the interface junctions were scanned. Figure 2b and c shown the binding between ANF- FC layer and ANF-Ag and ANF-rGO, respectively. Whether ANF-FC and ANF-Ag or ANF-rGO, the interfaces were closely combined without visible delamination, owing to the hydrogen bonding between the layers21, 49. The high magnification SEM images of ANF-Ag, ANF-FC and ANF-rGO layers exhibited in Fig. 2d-f illustrated their different structural forms. As shown in Fig. 2d, Ag was uniformly attached to the surface of ANF in the form of clusters and closely filled the gap of ANF, which is the key to the construction of conductive and heat conduction pathways. Figure 2e shown that Fe3O4 was distributed in the network interleaved by CNT and ANF. As shown in Fig. 2f, the highly aligned lamellar microstructures of the ANF-rGO indicated graphene and ANF were integrated, which was of great benefit to the mechanical properties and thermal conductivity of the composite film. Since the dispersion of the particles in the ANF matrix is crucial to the performance of the ANF composite film, the element distribution of the composite membrane was characterized. The element mappings exhibited in Fig. 2 (g, h and i) illustrated the selective distribution of Ag, Fe and C elements in ANF-Ag, ANF-FC and ANF-rGO layers respectively, which further validated the successful construction of the asymmetric trilaminar architectures in composite films. In addition, Ag elements were densely and evenly distributed in the top layer (Fig. 2g) and C elements were distributed in each layer (Fig. 2i). It is worth noting that the C element signals in the top layer were weak, owing to the silver-plating layer completely covered the ANF surface and the C element signals were shielded, which further proves the compactness and uniformity of the silver-plating layer. Fe elements (Fig. 2h) were evenly distributed in the middle layer without obvious agglomeration, which further improves the EMI shielding performance of the composite film.
The XRD patterns were utilized to analyze the crystallographic structures of the samples. Figure 3a exhibited the XRD curves of the ANF-Ag70 and ANF-rGO layer compositions. The two diffraction peaks observed at 10.7° and 21.5° for GO were assigned to (001) and (002) planes of typical graphene oxide crystalline structures. In contrast, the diffraction peak of ANF-rGO disappeared at 10.7°, indicating that graphene oxide was completely reduced50–52. The ANF presented the diffraction peaks at 20° and 30° corresponding to the (110) and (004) crystal planes of ANF, which coincided with previous reports43. The strong peaks situated at 38.1°, 44.3°, 64.4°, 77.5° and 81.5° in Ag XRD curve corresponded to the (111), (200), 220), (311) and (222) planes of Ag crystals. Figure 3b displayed the XRD curve of each component of ANF-FC30 layer. The strong peaks situated at 30.1°, 35.5°, 43.1°, 57.0° and 62.6° in Fe3O4 and ANF-FC30 XRD curve corresponded to the (220), (311), (400), (511), and (440) planes of Fe3O4 crystals, respectively. In addition, it’s observed that CNT exhibited three conspicuous peaks at 26.6◦ and 42.6◦, owing to (002) and (100) lattice planes of CNT crystalline structures.
The EMI shielding films with fascinating mechanical properties could be used more widely in the practical application. As shown in Fig. 4a, although the tensile strength of asymmetric trilaminar architecture films exhibited a descending tendency with the introduction of FC particles, the tensile strength of ANF-(Ag70/FC30/rGO) still reached up to 75.5 MPa, which was ascribed to the excellent mechanical properties of the ANF-Ag layer and ANF-rGO layer. In order to show the excellent mechanical property of the ANF-(Ag70/FC30/rGO) films more intuitively. The ANF-(Ag70/FC30/rGO) film was withstood a weight of 500 g (Fig. 4b) and folded into the shape of a paper plane without any crack or fracture (Fig. 4c), indicating the excellent strength and flexibility.
In order to explain the performance change of ANF-Ag films from the perspective of structure, SEM characterizations were systematically performed. Figure 5a exhibited the cross-sectional SEM image of pure ANF film. ANF was highly oriented during AVF and formed a loose and stratified structure. As shown in Fig. 5b-d, the section of ANF-Ag films became dense gradually with the increase of AgNO3 concentrations, due to the silver-plating layer gradually thickens, filling the voids and defects inside ANF, which was an important factor for ANF-Ag to show excellent conductivity. In addition, it could be found from Fig. 5e that the strong peaks situated at 20° and 30° corresponding to the (110) and (004) crystal planes of ANF gradually disappears with the increase of AgNO3 solutions concentrations, which further proved that the surface of ANF was gradually covered by Ag.
It is acknowledged that the EMI shielding property of materials was closely related to outstanding electrical conductivity. As shown Fig. 6a, like most polymers, ANF film showed excellent electrical insulation. But with the introduction of Ag, ANF-(Ag/rGO) films exhibited the superb electrical conductivity at high concentrations of AgNO3, the value of electrical conductivity from 9.7×10− 17 S/m for ANF to striking 2.37×106 S/m for ANF-(Ag70/rGO), the corresponding average EMI SE was tremendously elevated from 0.03 dB to 45.4 dB (Fig. 6b). This phenomenon could be explained by the fact that gradually increasing silver plating on ANF surface provided large area and continuous conductive networks, that could be confirmed by SEM images of ANF-Ag films with different AgNO3 solutions concentrations (Fig. 5b-d). As shown in Fig. 6b-d, the total EMI shielding properties followed a parallel tendency to the shifting electrical conductivity. Especially, the maximal value of 46.5 dB was reached for the EMI SE of ANF-(Ag70/rGO) corresponding to the reflection efficiency (R-C) has also increased sharply, reaching 0.973.
Unexpectedly, as shown Fig. 7a, the introduction of FC made little contribution to electrical conductivity of the film. Visually, by augmenting FC content from 5wt% to 30wt%, the corresponding electrical conductivity was slightly elevated from 2.38 × 106 S/m to 2.46 × 106 S/m, which was attributed to FC increased the flow path of current-carrying charges, but this has no advantage over silver plating. Moreover, the bright LED lamps (insets) also demonstrate the superb electrical conductivity of the three-ply nanocomposite membranes. In order to estimate the effect of FC content in three-ply architecture films, the EMI shielding performances of ANF-(Ag70/rGO) and ANF-(Ag70/FC/rGO) films with different FC contents were detailly compared. As shown in Fig. 7b, the pure ANF film had extremely low EMI SE of merely 0.003 dB in X-band, which was almost transparent to electromagnetic wave, owing to inherent electrical insulation. In comparison, both ANF-(Ag70/rGO) and ANF-(Ag70/FC/rGO) films displayed the satisfactory EMI shielding performance (༞45 dB), which much higher the demand for commercial EMI shielding materials (> 20 dB in X-band) 53. In detail, the EMI SE maximum values of ANF-(Ag70/rGO) and ANF-(Ag70/FC30/rGO) films were 46.2 and 67.5 dB, respectively. Obviously, total EMI shielding properties can be improved by increasing FC contents, which was attributed to more compact and perfect magnetic networks built by increased FC, contributing to the largely enhanced multiple reflections of the electromagnetic wave between Fe3O4 and CNT. In addition, the shielding efficiency of ANF-(Ag70/FC30/rGO) film was as high as 99.99995%, signifying only 0.00005% transmission of the incident electromagnetic wave with 99.99995% blockage.
As shown in Fig. 7c, the average total EMI SE (SET), absorbing EMI SE (SEA) and reflected EMI SE (SER) of the X-band were calculated, respectively, to theoretically understand the EMI shielding mechanism of ANF-(Ag/FC/rGO) films. It’s found that SEA values were a little higher than SER values, which was attributed to incremental moving charge carriers with the construction of the conductive network54. However, the absorption efficiency (A-C) and reflection efficiency (R-C) of asymmetric trilaminar architecture films in Fig. 7d showed that all the films possessed R-C ≈ 0.98 far larger than A-C ≈ 0.02, indicating the shielding mechanism of the asymmetric trilaminar architecture films was dominated by reflection. This phenomenon could be attributed to the strong reflection of electromagnetic waves by highly conductive films before allowing it to transmit through the surface55. Significantly, the A-C was slightly elevated as the FC contents ascended, which authenticated the absorption effect of FC on electromagnetic wave, due to the enhanced multiple reflection and magnetic loss. The shielding mechanism of the asymmetric trilaminar architecture film was schematically depicted in Fig. 8.
It’s well known that outstanding thermal conductivity was a crucial factor for evaluating EMI shielding materials. The thermal conductivity (TC) of the asymmetric trilaminar architecture of ANF-(Ag70/FC/rGO) films was studied and Fig. 9a described the thickness and thermal conductivity of neat ANF and asymmetric trilaminar architecture films with different FC contents. As a control, the pristine ANF film exhibited the thinnest thickness of 56 µm and poor in-plane TC of only 0.39 W·m− 1K− 1. By contrast, the ANF-(Ag70/FC/rGO) films boasted the minimum value of 5.8 W·m− 1·K− 1 with 5 wt% FC contents, which was 1387% higher than the pristine ANF film. It was visual that the TC of ANF-(Ag70/FC30/rGO) reached up to 8.5 W·m− 1K− 1, which was enhanced by 2079% in comparison with that of pristine ANF film, owing to the perfect thermal conduction pathway constructed by Ag and rGO in ANF-Ag and ANF-rGO layers, respectively. In addition, the FC particles filled the voids of ANF, leading to the intermediate layer denser, and conducing to heat conduction. In order to reflect the progressiveness of our efforts, the comparison of EMI SE and TC in the asymmetric trilaminar architecture of ANF-(Ag70/FC/rGO) films with the reported values of other representative polymeric EMI shielding materials was summarized in Fig. 9b. Obviously, it was quite difficult to possess superb EMI SE and TC for polymer-based composites simultaneously42. However, the EMI SE and TC of our ANF-(Ag/FC/rGO) films prevailed over most of reported composites in previous literature, which authenticated that the design idea was valuable and competitive to obtain ANF composite films with excellent comprehensive properties.