3.1 Farm selection and description
Six farms in the United States and one farm in China were chosen to participate in this research. Firstly, 23 farms were chosen as the representative dairy farms in the northern United States, including grass-based and confinement dairy farms. To ensure that participating dairy farms were representative and comparable, three criteria were identified: (1) the farms should work well during the period of the study; (2) the farms’ range, between 25 acre and 5000 acre (grazed acres for grass-based farms or feed planting acres for confined farms); (3) a similar climate condition of the farms.
Considering the farmers’ willingness to participate in the study and qualification using the above criteria, this study chose 6 of the 23 farms as subjects. All six farms are in the North Central United States with a similar surrounding environment.
The only farm in China was chosen for waste management system comparison purposes.
3.2 Farm Characteristics in the United States
Of the six farms selected for this study, one was a confined farm and the other five were grass-based farms. Each dairy can reasonably represent other dairies at the similar scale.
In this study, the dairy farms were promised anonymity. Because of this, the farms are described with general characteristics so that one can understand each system, but details that point out the identity of the farms are omitted.
For confined farm (called C1 in this study as Confined Farm 1), the herd size was about 6140 dairy cattle, including 40 calves, 2300 older heifers, and 3800 lactating cows. All cattle were Holstein. The average bodyweight of the herd was 1,600 pounds. Milk production was about 12,000 kg per cow per year (81 pounds per cow per day), and the milk fat concentration averaged about 3.9 percent. Energy-corrected milk (ECM) was 87.2 kg per month, accounting as the Figure 2 shows.
The calves were maintained in the stowing houses and the older heifers were in the open field lot, while the lactating cows were maintained in two free-stall barns, the two largest buildings in Figure 3.
The C1 has about 4,000-acres of cropland to grow corn and hay for the cows. The cows were fed with 4,000-ton corn silage per year containing 33% harvested silage, 30% grazed forage, and 37% purchased feed.
Water was pumped from the well and used for the cows and for flushing the floor of the barns. The wastewater went into the waste management system and separated by the solid separator. Part of the separated water was further filtrated into progressively cleaner water and used to clean the floor. The other separated water was piped into three pools to do fermentation and disinfection. The separated solid waste was set in a big pool for fermentation. After 3 months’ setting in cold weather or 1 month’s setting in hot weather, the waste was broken down and used as fertilizer on the cropland.
The grassed-based dairy farms were called as G1, G2, G3, G4, & G5.
Farm G1 had the herd size of about 90 dairy cattle, including 30 calves and older heifers and 60 lactating cows. The breed included Holstein and Red & White. The average bodyweight of the herd was 1,200 pounds.
The calves were maintained in 2 small barns, the old heifers were held in a separated lot in the open field, the lactating cows were held in a big barn, and the dry cows were maintained in an open field lot.
G1 had about 100-acres of pasture for the cows. The cows were fed with grazed forage and some purchased feed. Farm and field structure were shown in the Figure 4.
Water was pumped from the well and used for the cows to drink. The waste mostly was set by the farmers in one pool to decompose, or directly put on the pasture as fertilizer.
Farm G2 had a herd size of about 80 dairy cattle, including 45 calves and older heifers and 35 lactating cows. The breeds included Holstein (most), Guernsey and Brown Swiss. The average bodyweight of the herd was 1,200 pounds. Milk production was about 40 pounds per cow per day.
G2 had an about 40-acre pasture for the cows. The cows were fed with grazed forage and some purchased feed. Farm and field structure were shown in the Figure 5.
Water was pumped from the well and used for the cows to drink. In the past, when there were a large number of cows, the waste mostly was set by the farmers in one pool to decompose. During the period of this study, the waste was applied directly to the pasture as fertilizer.
Farm G3 had a herd size of about 115 dairy cattle, including 55 calves and older heifers and 60 lactating cows. The breed was all Holstein. The average bodyweight of the herd was 1,100 pounds. Milk production was about 55 pounds per cow per day.
G3 had an about 150-acre pasture for the lactating cows, and 200 acres for the calves and older heifers. The cows were fed with grazed forage and a little purchased feed. Farm and field structure were shown in the Figure 6.
Water was pumped from the well and used for the cows to drink. The waste mostly was directly put on the pasture as fertilizer (during the period of this study, focusing on the lactating cows’ pasture).
Farm G4 had a herd size of about 46 dairy cattle, including 10 yearling calves, 16 older heifers and 20 lactating cows. The breed included Holstein (most), Guernsey and Brown Swiss. The average bodyweight of the herd was 1,800 pounds. Milk production was about 20000 pounds per cow per year, and the milk fat concentration averaged about 6 percent.
G4 had an about 65-acre pasture for the cows, and 25-acres of flexible land which could be turned into pasture if needed. The cows were fed with grazed forage and a little purchased feed. Farm and field structure were shown in the Figure 7.
Water was pumped from the well and used for the cows to drink. The waste was directly used to fertilize the corn field.
Farm G5 had a herd size of about 90 dairy cattle, including 30 calves and older heifers and 60 lactating cows. The breed is all Holstein. Milk production was about 2,0000 pounds per cow per year, and 60 pounds per cow per day.
G5 had an about 70-acre pasture for the cows. The cows were fed with grazed forage and a little purchased feed. Farm and field structure were shown in the Figure 8.
Water was pumped from the well and used for the cows to drink. The waste was set in the pool and eventually used to fertilizer the field.
Table 1 below shows all of the characteristics of the farms in this study. As the family dairy farms in small scale, most dairy farms did not have the details of milk production or were not willing to provide detailed data.
Table 1: Summary of the dairy farm characteristics in United States
|
C1
|
G1
|
G2
|
G3
|
G4
|
G5
|
Cattle number
|
6140
|
90
|
80
|
115
|
46
|
90
|
Breed
|
Holstein
|
Holstein and Red & White
|
Holstein (most), Guernsey & Brown Swiss
|
Holstein
|
Holstein (most), Guernsey and Brown Swiss
|
Holstein
|
Average bodyweight (pounds)
|
1600
|
1200
|
1200
|
1100
|
1800
|
N/A
|
Milk production
|
|
Total (pounds/cow/year)
|
26,455
|
N/A
|
N/A
|
N/A
|
20,000
|
20,000
|
Total (pounds/cow/day)
|
81
|
N/A
|
40
|
55
|
N/A
|
60
|
Milk fat concentration
|
3.9
|
N/A
|
NA
|
N/A
|
6
|
N/A
|
ECM (pounds)
|
87.2
|
N/A
|
N/A
|
NA
|
N/A
|
N/A
|
Area of pasture or cropland (acres)
|
4000
|
100
|
40
|
150
|
65+25
|
70
|
Waste management system
|
Solid separator, separated water and solid waste pools, the waste used to fertilize the cropland
|
Set in the pool and used to fertilize the field
|
Directly fertilize the pasture
|
Directly fertilize the pasture
|
Directly used to fertilize the corn field
|
Set in a pool and used to fertilize the field
|
* NA: not available
3.3 Farm Characteristics in China
Harbin Wondersun the Cow Feeds the Reproduction Co Ltd (C2, confined dairy farm 2) is an advanced confined dairy farm whose shares are held by a famous Chinese dairy company, Heilongjiang Wondersun Dairy Co., Ltd., one of the three largest dairy companies in China owning 64 big farms with more than 200,000 fine bred cows (Australian Holstein) and 6,000,000-hectare (14 826 322.9 acre) natural grassland pasture. C2 is in the northern part of China with a similar climate to the farms chosen in the United States.
The C2 farm we used had 4600 cows and 2400-hectare (5930-acre) cropland including 1600 hectare for Chinese rye grass and 800 hectares of silage corn. These crops and the milk produced at C2 have received organic product certification from China Quality Certification Center. Annually C2 produces 30,000 tons of silage corn, 4,800 tons of Chinese rye grass and 17,000 tons of milk. As shown in the figure 9 below, six big buildings were for the lactating cows and four small buildings were for the calves and heifers.
3.4 Water samples and chemical analysis
From the six subject farms, water was sampled in the area around the farms in runoff streams or down streams, a total eight samples in all were selected. Four farms had one sample and two farms had two samples taken (one from run-off stream and one from downstream). The water of all samples was taken from at least 5 cm below the surface of the stream or run-off. All water samples were taken within one 24-hour period and kept in sealed plastic bottles under 4ºC until chemical analysis.
The Phosphate-P (PO4), Nitrate-N (NO3), Nitrite-N (NO2) and Ammonia Nitrogen (NH3) in the samples were analyzed using the colorimeter method (shown in Figure 11), while the pH of the samples were analyzed by pH tester (shown in Figure 10).
The pH value was analyzed by pH meter with the analyzing method that pH value is converted from the voltage between two electrodes of the meter.
The Phosphate is analyzed by vanadomolybdophosphoric acid method, the Nitrate-N and Nitrite-N- low range are analyzed by diazotization method, and ammonia Nitrogen is analyzed by salicylate method. The change of the color between the blank sample and reacted sample will be measured and converted to the concentration of the chemical in the sample. (LaMotte Company, 2004)