3.1. Characteristics of Fabricated CaAlg Beads
In the present study, alginate beads were prepared by ionotropic gelation via Mn+ ions [22–27]. The polyguluronate units in alginate molecules can form a chelated structure by coordinating metal ions into an “egg-box” morphology (Fig. 1) [22–27]. CaAlg beads can be fabricated by transferring NaAlg droplet into CaCl2 solution, forming an emulsion reaction. This spherical pocket can hold substance and its capacity can vary with the concentration of NaAlg and CaCl2. Therefore, the characteristics of basic CaAlg beads, including sphericity and diameter, were determined prior to incorporating urea. The results of the present study showed that the sphericity of the beads increased with increasing concentration of NaAlg and decreasing concentration of CaCl2, peaking at 0.99 (Fig. 2). Generally, a perfect sphere has a sphericity of 1.00 [22]. Since CaCl2 provides Ca2+ ions to the chelating system, it functions as the crosslinking point that determines the overall morphology of the bead. Therefore, an increase in CaCl2 concentration can cause an increase in crosslinking density, resulting in stiff-structured beads. In contrast, an increase in the concentration of relatively flexible polyguluronate units (NaAlg) can promote the fabrication of highly spherical beads. Highly spherical beads tend to have lower surface areas compared with non-spherical beads, which can reduce contact with water, thus delaying the release rate of captured materials. Interestingly, the findings of the present study showed that the sphericity of beads increased from 0.78–0.92 with increasing NaAlg concentration (3.0–7.0 wt%) at high CaCl2 concentration, which was attributed to high chelating capacity of NaAlg owing to its high viscosity. Further analysis of the effect of gelation time and the concentrations of NaAlg and CaCl2 showed that the sphericity of the beads increased with decreasing CaCl2 and increasing gelation time (Figs. 2b and d). In contrast, the sphericity of beads prepared using high concentrations of NaAlg and CaCl2 remained unchanged with increasing time, indicating that the viscosity of the beads increases rapidly, reaching the maximum at high concentrations of both the chelating and the crosslinking units.
In the present study, the co-solvent used for both NaAlg and CaCl2 was water, which has some several advantages, one of which is that the use water could facilitate the mass production of the beads. Additionally, since the fabrication procedure involves a swell-dry-swell process, which involves the gradual drying of water in the beads containing urea, the release rate of the fertilizer will be limited. Finally, the process adopted in this study is flexibly, and it is possible to add functional materials to further improve the release rate, stability, and mechanical strength of the beads. Functional material should be either water-soluble or dispersible in water to facilitate rapid fabrication.
The effect of urea addition on the viscosity of NaAlg suspension was examined (Fig. 3). Viscosity is an important determinant of the quality of beads when extrusion dripping method is used for fabrication [40, 41]. The results of the present study showed that there was a significant decrease in the viscosity of NaAlg suspension with increasing concentration of urea. Adding urea in the water medium increases the pH of the environment, with induces the ionization of COOH functional groups of NaAlg to form COO- [42]. The negatively charged functional groups creates an electrostatic repulsion between ions, which increases the mobility of NaAlg and lowers its viscosity.
Furthermore, the effect of CaCl2 concentration on the UL efficiency of CaAlg CRF beads was examined. The UL efficiency of the beads was calculated using equation number 4. There was a steady decrease in the UL efficiency of the beads with increasing concentration of CaCl2 (Fig. 4). An increase in the concentration of crosslinking points (Ca2+ ions) could lead to highly dense structures, which can expel urea from the core. However, there was a significant decrease in urea release rate with increasing concentrations of CaCl2 (3.0–10.0 wt%), corresponding to UL of 84.9 and 62.2%, respectively. These results indicated the UL and release rate of the beads exhibit an inverse relationship. Additionally, the effect of gelation time on UL and release rate was examined (Figure S1). Although the UL efficiency of the beads was not significantly affected by increasing gelation time at CaCl2 concentration of 10.0 wt% (Fig. 4b), there was an increase in urea release rate with increasing gelation time (Fig. 5b). Additionally, the diameter of the dried beads decreased from 2.14–1.84 mm with increasing gelation time from 30–60 min (Figure S2). The non-significant difference in the UL of the beads with increasing gelation time could be related to the mobile capacity of the bead structure. The short gelation time of 30 min is insufficient for the formation of the egg-box structure, resulting in multiple defect points, which can negatively affect the structure and stability of the beads during the dry-reswell process. Moreover, the similar UL efficiency of the beads at 30 and 60 min gelation time indicates that the structure of the beads was highly stable. Additionally, the dry-reswell process can increase the stability of beads fabricated using 10.0 wt% of CaCl2 and gelation time of 60 min by reducing excessive free space in the core of beads.
CaAlg beads are highly hydrophilic due to the basic structure of alginates, which swells rapidly when exposed to humid conditions, such as agricultural soils [43–45]. In the present study, three eco-friendly materials (PVA, HA, and CA) were used to modify the fabricated CaAlg CRFs to inhibit the rapid release of urea. Condensation reactions occur during the fabrication process, which produces esters between the –COOH groups and the –OH groups of PVA, HA, and CA, and these multifunctional molecules form crosslinks. Particularly, HA is an important absorbent of plant nutrients owing to its high specific surface and cation exchange capacity (CEC). The high CEC of HA is attributed to its negative charge, which can improve the NUE of CRF beads during decomposition [46, 47]. Optical images of CaAlg CRFs fabricated with the additives showed that there was no significant change in shape and size of beads, except for colors (Fig. 6a). The addition of PVA, HA, and CA enhanced the matrices of the beads, but decreased their UL efficiency (Fig. 6b), which could be attributed to competition between urea and the additive for limited free space in NaAlg chains.
Fertilizer is used in crop production to improve soil nutrient level to support optimal plant growth and yield. In the present study, we examined the growth inhibitory effect of excess nitrogen on carrot. Carrots require only a small amount of soil nitrogen for optimal growth. Kelley et al recommended less than 15 pounds of nitrogen fertilizer per acre for carrot cultivation [38]. In this study, the topsoil was mixed with vermicompost, thus providing some amount of soil nitrogen. Additionally, nitrogen was supplied in the form of urea and CaAlg CRFs to induce excessively high soil nitrogen levels. The soil were analyzed to measure controlled release effect. Compared with carrots grown in soils containing CRF, carrots grown in the control soil and in soil containing urea were larger (Figure. 7). In contrast, carrots grown in soil containing CRF were small, especially H and PC samples. However, carrots grown in soils supplied CRF containing 10.0 wt% of urea were larger than those in soils supplied CRF containing 5.0 wt% of urea.
Furthermore, the carrots were grown for 90 d and the wet and dry weights were measured to confirm the effect of nitrogen fertilizer. Nitrogen fertilizer did not significantly affect the stems of the plants, with only a slight increase in weight owing to the accumulation of moisture (Fig. 8a-c). In contrast, there was a decrease in the root weight of carrots grown in soils supplied nitrogen in the form of CRFs, which was attributed to a decrease in the weight of the carrot flesh. The controlled release effect of CRFs was determined by analyzing the nitrogen content of the soils after harvest. Compared with soils supplied CRF, control soils and soils supplied urea had significantly lower final nitrogen contents, which could be attributed to the leaching of organic nitrogen in the soil by watering during the cultivation period. In contrast, soils supplied CRF had higher final nitrogen content compared with initial content prior to cultivation and CRF addition. Regarding soils supplied CRF containing 5.0 wt% urea without additives (5C), the residual nitrogen level was similar to that of soils in the control group, indicated the rapid release and exhaustion of urea prior to cultivation. However, soils supplied CRF containing 10.0 wt% urea without additives (10C) had relatively higher amount of residual nitrogen, indicating that the bead had a better controlled release of urea. Interesting, the additives significantly suppressed the rapid release of urea from CRF. Furthermore, the addition of humic acid increased the residual nitrogen content of the soil, which was consistent with the nitrogen content of leachates collected weekly (Fig. 8 and S3). Generally, HA prevents the leaching of organic nitrogen by acting as a natural chelate. Regarding, There was considerable nitrogen loss during the cultivation period via leaching in soils supplied urea. However, soils supplied CRF containing 10.0 wt% of urea only lost approximately half the amount of nitrogen lost by soils supplied urea.