This chapter will present the analysis of the maturity levels of the companies researched and the information obtained in the companies. As already reported, the research uses primary data sources, which are collected only and exclusively from the questionnaire applied with the managers of the areas involved in the SOP of the participating companies. For this information collection, Grimson and Pyke's (2007) research instrument was used.
The first company researched operates in the transportation segment, focused on the production of bus bodies. It has been in the market for 70 years and has more than 10 thousand employees. Its production is distributed in 5 plants in Brazil, where three families of products are produced: urban buses, intercity buses, and micro-buses. Currently, it has five other plants in Brazil and ten plants abroad. It has a production capacity of approximately 240 buses / day.
The analysis of the maturity level positioning of the company surveyed points to a result in the "Standard" range, as shown in Table 4. In general terms, the company presents very precise integration controls; however, the areas act in an isolated way. There are many software programs involved that work in a very effective way specifically in certain phases of the operation, but without a formal integration. Similarly, the performance indicators control the processes in a precise manner, but the lack of an independent management structure to organize the SOP, points to this intermediary positioning in the evaluation model.
Table 4
Result of the company positioning evaluation
| Stage 1 | Stage 2 | Stage 3 | Stage 4 | Stage 5 |
Meetings and Collaboration | | | X | | |
Organization | | X | | | |
Measurements | | | X | | |
Information Technology | | | X | | |
Integration of SOP Plans | | | X | | |
Final Position | No SOP | Reactive | Standard | Advanced | Proactive |
Source: authors |
The second company researched in this study is a planned furniture industry located in the city of Flores da Cunha, Rio Grande do Sul. The company was chosen because of its representativeness and relevance in the Serra Gaúcha region, being one of the largest industries in the segment. The company stands out for its high standard furniture, customization of items, production processes, and management model, which point to excellent financial results in recent years.
The analysis of the maturity level positioning of the company surveyed points to a result in the "Reactive" range of the model, as shown in Table 5. In general, the company presents a complex production process due to the customization of its products, but it does not have integration processes that point to a structured SOP system. As already reported, there are some meetings that involve some important areas, such as the Supply Chain meeting, for example. However, the lack of participation of the commercial area and the consequent lack of actions to forecast demand, points to a process that is still developing the model. There is still a lack of performance indicators, and some software is used in the process, but also without formal integration. In conclusion, the evaluation of the second company points to an initial positioning in the evaluation model, in Stage 2, "reactive".
Table 5
Result of the positioning evaluation of the company
| Stage 1 | Stage 2 | Stage 3 | Stage 4 | Stage 5 |
Meetings and Collaboration | | X | | | |
Organization | | X | | | |
Measurements | | | X | | |
Information Technology | | X | | | |
Integration of SOP Plans | | X | | | |
Final Position | No SOP | Reactive | Standard | Advanced | Proactive |
Source: authors |
The third company researched is a manufacturer of transportation implements that started its activities in 1949 in a small mechanical workshop specialized in the reform of industrial engines in the city of Caxias do Sul, in Rio Grande do Sul. As the years went by, the company became a giant in the global metal-mechanic industry, acquiring and setting up several companies. The company has twenty-six industrial units worldwide and a presence in more than one hundred countries, with the main activities being carried out in the USA, Mexico, Peru, Chile, Argentina, Colombia, Uruguay, Holland, Germany, Kenya, Algeria, Ivory Coast, South Africa, India, China, Dubai, and Egypt.
The analysis of the maturity level positioning of the company researched leads to a result in the "advanced" level of the model, as shown in Table 6. In general, the company presents a very large volume in its operation and the integration processes are very well executed. The meetings with the participation of the areas are very important and place the company in a higher level of conduction of the subject. The information coming from suppliers and distributors in the demand forecast processes are extremely relevant to support stock control and production process management.
Table 6
Positioning evaluation of the third company
| Stage 1 | Stage 2 | Stage 3 | Stage 4 | Stage 5 |
Meetings and Collaboration | | | | X | |
Organization | | | X | | |
Measurements | | | X | | |
Information Technology | | | | X | |
Integration of SOP Plans | | | | X | |
Final Position | No SOP | Reactive | Standard | Advanced | Proactive |
Source: authors |
The fourth company researched produces friction materials (brake linings and pads) for light and heavy vehicles. It was founded 1954 and has a brand of good management, expansion, and good investments in technology. It is currently one of the ten largest manufacturers of friction materials in the world, distributing its products to the OEM, aftermarket and export market segments. Besides Brazil, it has plants in the United States, Argentina, Uruguay, India, and China. Currently the company has approximately two thousand three hundred employees.
The analysis of the company's maturity level positioning points to a result at the "standard" level of the model, according to Table 4. The production volumes and different types of codes are executed from integration processes are well defined. At this point, the exclusive meetings for discussion and evolution of the SOP stand out, with the participation of the areas, however, the information coming from suppliers and customers is not contemplated in its plenitude for adjusting the demand forecast and supporting stock control. In conclusion, the evaluation of the fourth company in the evaluation model is defined as Stage 3, class "standard".
Table 4
Evaluation of the positioning of the third company
| Stage 1 | Stage 2 | Stage 3 | Stage 4 | Stage 5 |
Meetings and Collaboration | | | X | | |
Organization | | | | X | |
Measurements | | | X | | |
Information Technology | | | X | | |
Integration of SOP Plans | | | X | | |
Final Position | No SOP | Reactive | Standard | Advanced | Proactive |
Source: authors |