Growth curve of SRB
Figure 1a showed the variation of planktonic cell counts in SRB culture media with or without YE. In the culture medium with YE, SRB growth entered the logarithmic growth phase and multiplied rapidly during the first 9 days, with the cell count reaching a maximum of 6.62 × 108 cells mL− 1 on the 9th day. After that, the bacteria cells decreased rapidly in the next 2 days, and then stabilized around 2.28 × 108 cells mL− 1. This decline could be explained by the quick nutrient consumption in the culture medium, which caused a decrease in cell concentration.
However, for the culture medium without YE, there was a 5-day lag period once after inoculation, and after that the SRB cells started increase at a much slower rate than that in PGC media with YE. The planktonic cell concentration reached a maximum value of 2.87 × 108 cells mL− 1 on the 10th day and then stabled. The planktonic cell concentration in culture medium with YE or without YE were similar after inoculation for 10 days. There was a significant promotion in SRB planktonic cells growth in PGC culture media with YE addition during the first 10 days.
Figure 1b showed the variation of pH in different culture media throughout the SRB culture phase. The initial pH (around 6.50) of the culture media with YE was much lower than that without YE (around 6.86), and then the pH increased and fluctuated during the rapid cell growth phase. While the pH in the culture media without YE increased slightly during the growth phase.
Surface analysis
After immersing in different media for 15 days, the X70 pipeline steel coupons were taken out for SEM observations. In the sterile culture medium without YE (Fig. 2e and f), the dense film of corrosion products formed on the coupon surface presented lamellar and irregular spherical morphologies. Relatively, the corrosion morphologies of coupons in the sterile culture medium without YE (Fig. 2g and h) were similar to that in the YE medium, excepted that a large number of cracks and a large aggregation of irregular inorganic corrosion products were observed in YE-removed system.
In SRB-inoculated medium, both with and without YE, many adhering cells were observed on the coupons' surface. When YE was taken out of the culture media, nonetheless, a substantially greater number of sessile cells were seen on the coupon surface. In the biotic media with YE (Fig. 2a and b), some amorphous biofilm and inorganic corrosion products were found. SRB cells produced a large amount of extracellular polymer (EPS), which combined the attached cells and inorganic corrosion products together and formed a dense biofilm covering the coupon completely. Within the biofilm, SRB cells were found firmly attached to the coupon surface (Fig. 2d).
XPS analysis of corrosion products
The XPS spectra of O 1s, Fe 2p and S 2p of the X70 coupons after 15 days' immersion in the various growth mediums was shown in Fig. 3. The composition of the corrosion products in SRB media with and without YE were similar. The core level Fe 2p spectrum was identified into four peaks at Eb of 708.08, 710.60, 713.60, and 722.85 eV respectively caused by FeS2, Fe3O4, FeS, and FeOOH41. It was found that there were four distinct peaks in the core level O 1s spectrum. The Fe3O4 and FeOOH corresponded to 530.42 and 531.39 eV, respectively. The inorganic SO42− was detected at 532.09 eV, and the organic C-O compounds were also detected at 536.19 eV, which could be attributed to the EPS produced by SRB metabolism42. In the S 2p spectrum, peaks at Eb 161.01, 162.31 and 168.64 eV were attributed to FeS2, FeS and SO42−, respectively43.
In the sterile culture medium, element S was hardly detected and the coupons differed considerably in iron oxide composition. In the abiotic culture with YE, the Fe 2p spectrum consisted of dominant peaks of Fe3O4 (710.31 eV), FePO4 (712.43 eV) and FeOOH (724.37 eV). While for the coupons in abiotic medium without YE, only Fe 2p spectrum of Fe3O4 and FeOOH were detected, but not FePO4 peak was found.
Corrosion rate and pitting depth measurements
To more quantitatively determine the effect of YE on the corrosion of X70 pipeline steel induced by D. bizertensis SY-1, the weight loss of coupons under different conditions were tested after 15 days of immersion and the results were shown in Fig. 4. The corrosion rate of coupons in the SRB culture media was significantly higher than that in sterile medium. The corrosion rate of coupons in the SRB culture medium without YE (100.17 ± 5.63 mm y− 1) was four times higher than that in SRB-inoculated medium with YE (25.59 ± 4.67 mm y− 1), and there was a very significant difference (p = 0.0034) between the corrosion rate of X70 pipeline steel in SRB media with or without YE. While for the coupons in abiotic medium with or without YE, there was significant difference (p = 0.04) between corrosion rate. For the coupons in sterile media without YE, the corrosion rate (6.94 ± 2.21 mm y− 1) was twice as high as that in the presence of YE (3.33 ± 2.17 mm y− 1). The presence of YE significantly inhibited the corrosion of X70 pipeline steel in both sterile and SRB media.
After removing the corrosion products, obvious pitting was clearly observed on the coupons in all the systems (Fig. 5). The maximum depth of the pits formed by the SRB biofilm in the absence of YE was 22.483 µm, which was almost twice as deep as that of the pits formed in the presence of YE. Similarly, the maximum depth of pits formed under the sterile medium without the presence of YE was 7.737 µm, which was 1.6 times greater than that formed in the presence of YE. These results suggested that local corrosion was intensified in the absence of YE. The adhesion of YE on the coupon surface resulted in the formation of a dense film of corrosion products44, which could prevent further dissolution of iron and provide protection to the coupon. The presence of SRB significantly promoted the process of pitting, which was in consistent with previous studies that attached SRB cells could act as biocathode in EET and cause severe pitting by direct electron transfer (DET)45,46.
Electrochemical test results
The coupons were electrochemically tested every other day. Figure 6 showed the changes of Eocp with respect to the immersion time under different conditions. The results showed that the Eocp shifted positively during the first 3 days in the SRB culture media with or without YE, and then gradually stabilized. Similarly, the Eocp of coupons in the sterile medium with YE increased during the first 7 days and then remained stable at -0.70 V vs. SCE. While for coupons in the sterile medium without YE, the Eocp fluctuated during the first 5 days, and then remained around − 0.72 V vs. SCE from days 7 to 15. The Eocp of the coupons in SRB medium was more positive than that in the sterile medium, which could be related to the formation of biofilm. Besides, the addition of YE lead to the positive shift of Eocp in both sterile and SRB medium.
LPR is a popular electrochemical technique for acquiring MIC data, including corrosion rate and polarization resistance (Rp)47. According to Fig. 7, the higher Rp during the first three days for the coupons immersed in the sterile medium suggested a reduction in the corrosion rate, which could be attributable to the deposition of corrosion products on the coupon surface at the beginning of immersion48. After 3 days of immersion, the value of Rp in the sterile culture medium with YE increased sharply, indicating that corrosion was significantly inhibited. This could be the result of YE adhering to the coupon surface and forming a thick deposit of a corrosion product made of FePO4 (Fig. 2f). The Rp of coupons in both SRB media with or without YE showed a continuous downward trend during the first 5 days, indicating an increased corrosion rate. Subsequently, the constant Rp was maintained, with a higher Rp value observed in SRB culture media with YE addition than that without YE. These results were in consistent with the SEM morphology and weight loss data, which confirmed that the corrosion rate of X70 pipeline steel was drastically increased in the SRB and YE-free medium.
Figure 8 displayed the EIS results for X70 pipeline steel in various culture medium. The Nyquist plot radius for the coupons in the sterile media containing YE declined from day 1 to day 5, and then increased significantly. Meanwhile, the phase angle peak in the Bode graphs shifted from low to high frequency after 5 days. The protective effect of the corrosion product layer was often given as the reason for these phenomena48. According to the results of SEM (Fig. 2f), the formation of a thick corrosion product layer was found on the coupon surface immersed in the sterile medium with YE, and this layer was mostly composed by FePO4, Fe3O4 and FeOOH (Fig. 3), which were reported to inhibit corrosion by forming deposits42. Conversely, for the coupons in the sterile media without YE, the radius of the Nyquist plot consistently decreased. In the SRB medium without YE, the radius of the Nyquist curve decreased within 15 days, indicating that the attachment of SRB to the coupon surface formed the biofilm significantly promoted corrosion. However, for the coupons in SRB media with YE, the slightly increased radius of the Nyquist diagram could be caused by YE adsorption and SRB metabolic activities. Furthermore, for the whole time period, the Nyquist plot radius in the presence of YE was greater than that in the absence of YE, indicating that MIC was inhibited in the presence of YE.
Supplementary Fig. 1 displayed the equivalent circuit that was determined to most accurately represent the impedance diagram. ZSimpWin was used to fit the curves, and the chi-square (χ2) value was found to be less than 0.001. As an alternative to capacitance, the constant phase element (CPE or Q) was taken into account when modeling distributed capacitance. The impedance of Q was calculated from the following Eq. 13:
Z Q =Y0−1(jω)−n (1)
where Y0 was the CPE intensity and n was an empirical exponent reflecting the surface heterogeneity. The j was the irrational unit, and ω was the angular frequency (rad/s)48. The suggested models defined the solution resistance as Rs. The capacitance of the film that included biofilm and corrosion products was defined by Qf. Rf indicated for the biofilm and corrosion product-containing film's resistance. The double layer capacitance and the charge transfer resistance defined by Qdl and Rct, respectively.
Figure 9 displayed the time-dependent shifts in Rct and Rf. These two values were significantly greater in the YE-containing sterile medium as a result of immersion time, and they were much higher than that in the sterile media without YE. For the coupons in SRB media, the lower Rct observed in SRB media compared with that in sterile media indicated the accelerated corrosion by SRB. The Rf in the SRB medium containing YE got its maximum value on the 15th day, which was 3 times higher than that in the SRB medium without YE. In the SRB medium without YE, the Rct decreased constantly with time, indicating an increasing corrosion rate over the whole immersion time. Besides, the lower Rct of coupons in SRB medium without YE than those in SRB media with YE could be attributed to the dense SRB biofilm formed on steel surface when YE was removed3. Those sessile SRB cells acted as biocathode in EET and played an important role in accelerating MIC3. Besides, the coupons in the SRB medium without YE showed a much smaller Rf values than that in SRB medium with YE, indicating that SRB metabolism produced a large amount of EPS and formed a highly conductive FeS corrosion product layer on the coupon surface49.
After 15 days immersion in the SRB and sterile culture media with and without YE, the coupons' potentiodynamic polarization curves were shown in Fig. 10. The findings demonstrated that the coupons in the SRB medium had a greater corrosion current density (Icorr) compared to those in the sterile medium. For the coupons in different environment, the highest Icorr was found in the SRB medium without YE (28.73 ± 1.72 nA cm− 2), which was 14 times higher than that in SRB medium with YE (2.47 ± 0.39 nA cm− 2). The lowest Icorr was found in sterile media with YE (1.34 ± 0.98 nA cm− 2), followed by that in the sterile media without YE (2.47 ± 0.39 nA cm− 2). Consistent with LPR and EIS findings, the results provided more evidence that YE inhibited the corrosion induced by SRB. These electrochemical findings, as well as the weight loss findings and SEM observations, corroborated the accelerated impact of SRB on X70 pipeline steel corrosion and the inhibiting effect of YE on MIC.
Table 1
Tafel parameters of the coupons exposed to culture medium with and without YE (ba: Tafel slope of the anodic curve; bc: Tafel slope of the cathodic curve).
Condition | SRB with YE | SRB without YE | Sterile with YE | Sterile without YE |
Icorr (nA cm− 2) | 2.47 ± 0.39 | 28.73 ± 1.72 | 1.34 ± 0.98 | 2.47 ± 0.39 |
Ecorr (V vs SCE) | -0.79 ± 0.01 | -0.92 ± 0.01 | -0.79 ± 0.01 | -0.76 ± 0.01 |
ba (V dec− 1) | 0.30 ± 0.05 | 0.47 ± 0.05 | 0.18 ± 0.01 | 0.07 ± 0.01 |
bc (V dec− 1) | 0.12 ± 0.01 | 0.03 ± 0.001 | 0.15 ± 0.02 | 0.16 ± 0.01 |