Fabrication of the MOF template via a self-assembly process
UiO-66 is a kind of chemically stable MOFs and can be easily prepared in different morphologies and sizes. Therefore, we chose UiO-66 octahedron monolayer template as an example to show the template-guided electrochemical growth mechanism. The UiO-66 octahedra were prepared via a solvothermal method using the acetic acid (AA) as a modulator[24]. The prepared UiO-66 octahedra were well-dispersed with a narrow size distribution (relative standard deviation: < 8%) (Fig. 2a and b). As examples, we prepared UiO-66 octahedra with a mean edge size of 650 nm, 900 nm, and 1150 nm (Supplementary Fig. 1). The edge size of the UiO-66 octahedra could be varied from < 100 nm to more than 100 µm[33, 34]. The pore sizes inside the UiO-66 octahedra were determined by a density functional theory method based on nitrogen adsorption-desorption isotherm profiles (Supplementary Fig. 2). The UiO-66 contained small cages with a 0.6 nm opening size, large cages with a 0.9 nm opening size[35, 36], and pores with a wide size distribution centered at 1.5 nm caused by missing linkers and clusters due to the substitution of AA for 1,4-benzene-dicarboxylate (BDC)[37] (Fig. 2c). These cages connected into a string with the small cages and the triangular windows serving as the choke points at intervals (inset in Fig. 2c). The X-ray diffraction (XRD) pattern confirmed the octahedra were UiO-66 (Fig. 2d). The synthesized UiO-66 octahedra were well-dispersed and stored in deionized water at a concentration of 200 mg ml− 1.
Fabrication of monodispersed UiO-66 octahedra with a narrow size distribution is a prerequisite to assemble them into a monolayer with few defects. Spherical nanoparticles contact with their neighbors through a point. Therefore, it is easy to adjust the position to form a monolayer during the self-assembly process. In contrast, the octahedra interact with their closely packed neighbors through the side faces in an antiparallel manner[38] (Fig. 2e), making the monolayer assembly challenging. Inspired by the formation process of polystyrene sphere monolayers at the air/water interface, we introduced different amounts of ethanol into the UiO-66 octahedron dispersions to adjust the surface tension before dropping the solution mixture onto the center of a piece of hydrophilic glass slide almost covered by water (Supplementary Movie 1). The octahedra in the solution mixture were trapped at the water surface and spreaded from the center to the surrounding area of the water surface. This behaviour was governed by the gradient of the surface tension, known as the Gibbs-Marangoni effect[39] (Fig. 2e). We discovered that the ideal volume ratio beween ethanol and water in the octahedron dispersions was 4:6 to create the appropraite surface tension gradient. Otherwise, multiple layers or large cracks would form during the assembly process (Supporting Fig. 3). In the period of dropping the solution mixture drop by drop onto the glass slide, more and more octahedra got invovled into the assembly porcess until forming a compact monolayer (Fig. 2f). The bright iridescence indicated the ordered arrangement of the UiO-66 octahedra within the compact monolayer at the water surface. The free-standing UiO-66 octahedron monolayer at the water surface could be transferred onto any arbitrary substrate by picking it up from the bottom (Fig. 2g). All of the UiO-66 octahedra within the monolayer array used their {111} triangular facets to contact the substrate (Fig. 2g), which was also reflected from the XRD pattern with a strong diffraction peak from the {111} facets (Fig. 2d). Small cracks might form during the monolayer transferring process from the water surface to the substrate.
MOF template-guided electrochemical lithography
We performed electrodeposition of Ag in the electrolyte composed of 300 mM AgNO3 and 14 mM sodium dodecyl sulfate (SDS) under 1.2 V with the UiO-66 octahedron monolayer on the Au-covered silicon wafer as the cathode electrode. Different from any existing templates, each UiO-66 octahedron within the monolayer template behaves analogous to a nanonozzle in 3D printing during electrodeposition, exclusively creating Ag nanofilm at the interface between the octahedron and the substrate. This means that smaller Ag nanofilm can be anticipated by reducing the interface area between the UiO-66 and the underneath substrate. The electrodeposited Ag nanofilm lifted up the UiO-66 octahedron monolayer (Fig. 2h), instead of the expected growth within the crevices between adjacent octahedra[12–17] (Fig. 1a). After removing the UiO-66 octahedron monolayer template, an Ag nanotriangle array was obtained (Fig. 2i). Notably, the arrangement of the Ag nanotriangles is completely different from that of the Ag nanotriangles within the surface nanopatterns prepared by the colloidal lithography method, which uses the nanosphere monolayer as a mask during thermal evaporation of Ag. The colloidal lithography created nanotriangles forming a honeycomb array with a large inter-nanotriangle distance and with their tips pointing towards the tips of adjacent nanotriangles (Fig. 1a). In contrast, the nanotriangles grown under the guidance of the UiO-66 template were hexagonally arranged inherited from the arrangement of the UiO-66 octahedra in the monolayer template and the tips of the nanotriangles pointed to the middle of the edges of the adjacent nanotriangles (Fig. 2i). The cross-sectional view revealed that the thickness of the nanotriangles was much larger than the Ag nanofilm electrodeposited on the bare Au surface (Fig. 2i). Monitoring the thickness evolution of the nanotriangles during electrodeposition further confirmed the rapid growth rate (~ 1.67 nm/s on average) of the Ag nanofilm underneath the UiO-66 octahedra, which was at least ten times faster than that on the bare Au surface (~ 0.15 nm/s) (Fig. 2j and Supplementary Fig. 4).
Growth mode diagram as a function of CAgNO3 and CSDS
We further discovered that the concentration of silver ions (CAgNO3) and SDS (CSDS) within the electrolyte could switch the function of the UiO-66 octahedron template (Fig. 3a, b, and Supplementary Fig. 5). When CAgNO3 > 150 mM and CSDS > 7 mM, the UiO-66 octahedron monolayer played the guiding growth function, resulting in the formation of Ag nanotriangle patterns (Region I in Fig. 3a and b). In a sharp contrast, the UiO-66 octahedron monolayer switched to the molding mode as CAgNO3 < 150 mM and CSDS > 1.4 mM, resulting in the formation of nanoframe arrays (i.e., complementary to the nanotriangle pattern created under the guiding growth mode) (Region II in Fig. 3a and b). When CSDS < 1.4 mM, large junks with irregular shapes were formed on the top of the UiO-66 octahedron monolayer (Region III in Fig. 3a and b). In short, the guiding growth mode of the UiO-66 octahedron template needs high CSDS and high CAgNO3, which indicates the mechanism of the MOF-guiding electrochemical growth mode discussed below.
At the edge area of Region I, the nanotriangles were not flat with many defects (Fig. 3a and Supplementary Fig. 5). The nanotriangles were aggregations of Ag nanoparticles. At the edge area of Region II, Ag were electrodeposited both underneath and surrounding the UiO-66 octahedra. Without SDS in the electrolyte, the electrodeposited Ag formed large junks on the top of the UiO-66 octahedron monolayer. Therefore, SDS played important roles in refining the electrodeposited Ag grains.
It is critical to figuring out the unique guiding growth mechanism of the UiO-66 monolayer template. The opening size of the nanochannels (~ 0.6 nm) is larger than the size of the silver ions (~ 0.3 nm) but smaller than the size of SDS (~ 0.6 nm in width and ~ 1.8 nm in length)[40, 41]. Therefore, silver ions can theoretically pass through the nanochanels within the UiO-66 octahedra. We proposed that the moving path of the silver ions determined the function of the UiO-66 monolayer template. When the silver ions prefer to pass through the UiO-66 octahedra via the inside nanochannels to reach the cathode surface, the silver ions will be immediately reduced once they contact the electrode surface and gradually form the nanotriangles. In constrast, Ag tends to grow surrounding the UiO-66 octahedra to form the nanoframe array if the silver ions prefer to pass through the UiO-66 octahedron monolayer via the electrolyte. Whether the silver ions choose the nanochannels within the UiO-66 or the electrolyte to pass through the UiO-66 octahedron monolayer should be influeced by CAgNO3 and CSDS.
Guiding growth mechanism
We performed the molecular dynamics (MD) simulations to demonstrate the transportation of the silver ions in the nanochannels in UiO-66. We applied the power-law form[42] to express the one-dimensional diffusion of the silver ions within the nanochannels. Eq. (1) describes the hallmark growth of the mean squared displacement (MSD) in the course of time (Supplementary Fig. 6).
⟨|x(t) – x(0)|2⟩ = Kα · tα (1)
where x(t) is the x coordinate of an individual silver ion at time t; Kα is the generalized diffusion constant, and α is the diffusive exponent. The x-axis is taken to be perpendicular to the Ag nanotriangle. Figure 3c plotted the variation of α as a function of the concentration of silver ions, where the change in the diffusion mechanism was identified. The α approached zero at low concentrations but increased to about two with increasing concentrations, indicating the switch of the diffusion behavior from oscillation to superdiffusion[43, 44]. When the number of silver ions in each unit cell was less than five, the diffusion of silver ions was negligible, thus α equaled zero. In this case, the silver ions were confined within the nanocages and oscillated at each adsorption site. When the number of silver ions in each cell was more than five, the MSD exhibited a finite slope and α > 1 was detected. It is well known that Fickian diffusion and superdiffusion are expressed by α = 1 and α > 1, respectively. Fast ion diffusion can be attributed to the decrease in the activation energy barrier due to multi-ion concerted migration, as widely reported in nanopore transportation systems[45–47]. Figure 3d displayed the trajectory of a typical single silver ion during 60 ps (the time for silver ions to complete a cycle) at high and low silver ion concentrations. At high concentrations, Coulomb interactions among silver ions were obvious and energy barriers among nearby nanocages were lower, given that abounding positive silver ions were confined in the narrow nanochannel. Therefore, the silver ions hopped rapidly from one nanocage to another in the direction of the external electric field (Supplementary Movie 2). Conversely, we proposed that silver ions were subjected to lower electrostatic repulsion forces when the number of silver ions in the nanochannel declined, so they rarely hopped out and trapped in the original nanocage[48], Therefore, the snapshots of a silver ion overlapped throughout the time at low concentrations, indicating that it just vibrated at a fixed position (Supplementary Movie 3).
The octahedra tightly contacted with each other forming sandglass-shaped cavities with solid necks within the monolayer array (Fig. 3e), instead of forming through pores in traditional colloidal crystal templates composed of closely packed nanospheres. We pressed the UiO-66 octahedra into a thin film and measured the conductivity after placing the film as a separator in different electrolytes (Fig. 3f, Supplementary Fig. 7 and Fig. 8). SDS decreased the conductivity of the electrolyte arising from the trapping of the silver ions by the surfactant micelles. In contrast, SDS increased the conductivity of the UiO-66 thin film. In the electrolyte without SDS, silver ions were difficult to approach the opening of the nanochannel occupied by the silver ions because of the electrostatic repulsion forces. The negatively charged dodecyl sulfate ions weakly binding to the silver ions in the electrolyte weakened the electrostatic repulsion forces[40], facilitating to deliver the silver ions to the opening area of the nanochannels. Additionally, SDS lowered the surface tension of the electrolyte, promoting the electrolyte to enter the nanochannels (Supplementary Fig. 9). Overall, the high concentration of silver ions and the existence of SDS in the electrolyte are critical to forcing the silver ions to choose the nanochannels within UiO-66 to reach the cathode electrode surface, resulting in the formation of nanotriangles (Fig. 3g). Otherwise, the silver ions would pass through the UiO-66 octahedron monolayer via the thinnest part-the solid necks of the sandglass-shaped cavities and reach the electrolyte surrounding the interface of the UiO-66 octahedra and the cathode electrode, leading to the formation of nanoframes (Fig. 3g).
Recyclability of the MOF template
Different from the conventional colloidal lithography technique where the colloidal templates are one-time use, the UiO-66 octahedron monolayer template can be used for multiple times. As an example, we used polybenzimidazole (PBI) to fix the “ZJU” letters formed by closely packed UiO-66 octahedra on a piece of glass slide because of its chemical stability, high mechanical strength and good ion conductivity[49, 50] (Fig. 4a and b). The thickness of the UiO-66@PBI composite film is important because too thick will make it different to tightly attach to the substrate while too thin will be easily broken during the transferring process (Supplementary Fig. 10). The UiO-66@PBI film was detached from the glass slide by soaking it in 90 oC hot water for 24 h. Then, the UiO-66@PBI composite film was transferred onto a piece of Au-coated silicon wafer. After electrodeposition of Ag, “ZJU” letters formed by Ag nanotriangles were created underneath the UiO-66 octahedra (Supplementary Fig. 11). The adhesion force between the UiO-66@PBI film and the Ag nanotriangles was significantly weaker than that on the glass slide, because of the reduced interface area. Therefore, the UiO-66@PBI template could be easily peeled off from the underneath Ag nanotriangle patterns simply by immersing into ethanol and water in sequence. The detached UiO-66@PBI film would float on the water surface, which could be transferred onto another substrate and used to electrodeposit Ag nanotriangle patterns again (Fig. 4c).
The UiO-66@PBI template can be used to electrochemically print complex surface patterns (Fig. 4d). As an example, the UiO-66 octahedra were patterned to form the complex logo of Zhejiang University using a mask (Fig. 4d). Then, the pattern was fixed using the PBI film. The PBI film enclosed the top part of the UiO-66 octahedra (Fig. 4e). The UiO-66@PBI logo was translated into Ag nanotriangles formed one after Ag electrodeposition (Fig. 4d and Fig. 4f). Similarly, the UiO-66@PBI film was detached from the Ag nanotriangles by soaking it into ethanol and water in sequence and ready for reuse (Fig. 4d and Supplementary Fig. 12). MOFs could not only be fabricated into various faceted nanoparticles, but could be manufactured into fine nanopatterns using sophisticated lithography methods[31, 32]. We anticipate to electrochemically print metallic surface nanopatterns using these fine MOF nanopatterns working under the guiding growth function. The recyclability of the MOF nanopatterns can greatly reduce the fabrication time and cost of the metallic surface nanopatterns.