3.1. Regression equation development and ANOVA analysis
A mathematical relationship between input variables and new experimental predicted responses was obtained for n-heptane in catalytic isomerization over Pt-ZH catalysts. The experiments were done in accordance with the designed matrix as shown in Table 1.
In the present work, the ANOVA analysis established cubic equations were developed in terms of the coded factors with the inclusion of both significant and insignificant terms for n-heptane isomerization under the use of the prepared catalysts as shown in Table 2.
Table 3 lists the linear effect of process variables coded A, B, C, and D, dual interactions as AB, AC, AD, BC, BD, and CD, square interactions as A2, B2, C2, and D2, triple interactions as ABC. ABD, ACD, and etc., cubic interactions as A3, B3, C3, and D3 on the response variables.
Table 3
ANOVA of quadratic model for the surface response of suggested model.
Source | Sum of Square | dfa | Mean Square | F-Value | P-Value | |
Model | 0.0939 | 22 | 0.0043 | 4.6500 | 0.0219 | significant |
A: H2 flow rate | 0.0042 | 1 | 0.0042 | 4.6000 | 0.0691 | - |
B: n-C7 flow rate | 0.0126 | 1 | 0.0126 | 13.7700 | 0.0075 | - |
C: Temperature | 0.0002 | 1 | 0.0002 | 0.2130 | 0.6584 | - |
D: Weight of HZSM-5 | 0.0203 | 1 | 0.0203 | 22.1200 | 0.0022 | - |
AB | 0.0033 | 1 | 0.0033 | 3.6100 | 0.0993 | - |
AC | 0.0056 | 1 | 0.0056 | 6.0500 | 0.0434 | - |
AD | 0.0002 | 1 | 0.0002 | 0.1903 | 0.6758 | - |
BC | 0.0009 | 1 | 0.0009 | 1.0000 | 0.3496 | - |
BD | 0.0112 | 1 | 0.0112 | 12.2200 | 0.0101 | - |
CD | 0.0013 | 1 | 0.0013 | 1.4500 | 0.2675 | - |
A2 | 0.0004 | 1 | 0.0004 | 0.4133 | 0.5408 | - |
B2 | 0.0014 | 1 | 0.0014 | 1.5400 | 0.2544 | - |
C2 | 0.0002 | 1 | 0.0002 | 0.2177 | 0.6550 | - |
D2 | 0.0000 | 1 | 0.0000 | 0.0225 | 0.8849 | - |
ABC | 0.0006 | 1 | 0.0006 | 0.6136 | 0.4591 | - |
ABD | 0.0001 | 1 | 0.0001 | 0.1332 | 0.7260 | - |
ACD | 0.0026 | 1 | 0.0026 | 2.8500 | 0.1352 | - |
BCD | 0.0012 | 1 | 0.0012 | 1.2700 | 0.2966 | - |
A2B | 0.0136 | 1 | 0.0136 | 14.7800 | 0.0063 | - |
A2C | 0.0050 | 1 | 0.0050 | 5.5000 | 0.0515 | - |
A2D | 0.0057 | 1 | 0.0057 | 6.2000 | 0.0415 | - |
AB2 | 0.0026 | 1 | 0.0026 | 2.8100 | 0.1377 | - |
AC2, AD2, B2C, B2D, BC2, BD2, C2D, CD2, A3, B3, C3, D3 | 0.0000 | 0 | - | - | - | - |
Residual | 0.0064 | 7 | 0.0009 | - | - | - |
Lack of Fit | 0.0064 | 2 | 0.0032 | - | - | - |
Pure Error | 0.0000 | 5 | 0.0000 | - | - | - |
Cor Total | 0.1003 | 29 | Sum of squares is Type III - Partial |
a degree of freedom. |
Statistical analysis of variance (ANOVA) has been led to investigate the importance of model and variables for n-C7 isomerization. The low P-value (0.0219) and high F-value (4.65) obtained for the used model, which confirm the fitness and the significance of the model response. There is only a 2.19% chance that an F-value this large could occur due to noise. Commonly, a significant level (α) of 0.05 is well. [12] In this case B, D, AC, BD, A2B, A2D are significant model terms. Values greater than 0.1000 indicate the model terms are not significant.
The model has the R2 amount near to unity (0.94) that presents the model predicted data to approach the response data and the association of the model and the dependent parameters. A good correlation between predicted and actual experimental data of n-C7 isomerization are presented in Fig. 1 Furthermore, the Root Mean Square Error (RMSE) that is the standard deviation of the residuals, [12] obtained RMSE = 0.03 for these data. The signal to noise ratio greater than 4 is another major factor for model evaluation. The results show the signal to noise ratios of 9.04 that indicates the used cubic model to be used to direct the design space. According to ANOVA data, the Lack of Fit is 0.0064 of the responses. Compared to the pure errors, the lack of fit is influential. However, the pure errors naturally eliminate and are not significant in this model.
The combined effect of operating parameters as H2 flow rate (2-4.5, cc h− 1), n-C7 flow rate (20–45 cc min− 1), temperature (200–350 ○C), and weight of HZSM-5 (10–40%) on the isomerization reaction was studied by 3D response surface achieved from RSM as presented in Fig. 2. The contour graphs were also shown at Fig. 3. Among two variables, the third and fourth variables were fixed at the middle values (A: 32.5, B: 3.25, C: 275, and D: 25). The combined effect of H2 flow rate and n-C7 flow rate on this process in the constant temperature (275 ○C) and weight of HZSM-5 (25%) as surface performances is shown in Fig. 2a. The rest of the parameter pairs are shown in other parts of this figure while the other parameter pairs are kept constant.
According to the surface response and contour plots, the maximum reaction rate (0.24 mol g− 1 s− 1) has obtained in the high flow rate of both n-C7 (4.5 cc h− 1) and H2 (45 cc min− 1). Increasing the H2 flow rate to 45 cc min− 1 at a maximum constant flow rate of n-C7 (4.5 cc h− 1) promotes the kinetic rate at around 200 ○C for the PZH-40 catalyst, while this amount decreased to 0.13 mol g− 1s− 1 at n-C7 flow rate (2.00 cc h− 1).
Among operating parameters of H2 flow rate, n-C7 flow rate, temperature, and weight of HZSM-5 perturbation plot show that temperature was a most influencing factor for isomerization reaction followed weight of HZSM-5 as shown in Fig. 4.
Table 4 presents the specific optimal conditions as the input variables and predicted responses by the Design-Expert 11. The experimental results under the optimum conditions of the CCD-surface response confirm the prediction of RSM is very well with a deviation of 0.03%.
Table 4
Best conditions for the reaction rate of n-C7 isomerization predicted by the CCD-surface response and experimental results.
| Reaction rate | n-C7 flow rate | H2 flow rate | Temperature | Weight of HZSM-5 |
CCD surface | 0.24 | 4.50 | 43.25 | 200.00 | 40.00 |
The real rate at the best point | 0.24 | 4.50 | 45.00 | 200.00 | 40.00 |
3.2. PL and LH models
PL and LH models over the conditions cited in the experimental section have been considered. The estimated parameters of these two models were summarized in Table 5. The Arrhenius plots (Fig. 5a) show the activation energies in the range of ~ 31 to ~ 99 kJ/mol (Table 5) for this process.
Table 5
PL and LH parameters and activation energies.
T (oC) | Orders | PZH-10 | PZH-20 | PZH-30 | PZH-40 |
| PL model | | |
200 | \({n}_{H2}\) | -0.07 | -0.08 | -0.02 | -0.09 |
250 | \({n}_{H2}\) | -0.06 | -0.06 | -0.03 | -0.06 |
300 | \({n}_{H2}\) | -0.03 | -0.05 | -0.01 | -0.05 |
350 | \({n}_{H2}\) | -0.03 | -0.05 | -0.01 | -0.04 |
200 | \({m}_{C7}\) | 0.47 | 0.67 | 0.60 | 0.57 |
250 | \({m}_{C7}\) | 0.60 | 0.71 | 0.62 | 0.93 |
300 | \({m}_{C7}\) | 0.77 | 0.72 | 0.80 | 0.96 |
350 | \({m}_{C7}\) | 0.96 | 0.84 | 1.03 | 0.98 |
| \({E}_{app}^{act} \left(\text{k}\text{J}{\text{m}\text{o}\text{l}}^{-1}\right)\) | 86.22 | 31.09 | 96.89 | 99.07 |
| LH model | | |
\(K\) | \({E}_{app }^{act}\left(\text{k}\text{J}{\text{m}\text{o}\text{l}}^{-1}\right)\) | 95.2 | 54.2 | 99.8 | 100.6 |
| \(A \left(\text{m}\text{o}\text{l}{\left(\text{g}\text{s}\right)}^{-1}\right)\) | 1.1×10− 5 | 1.1×10− 9 | 2.7×10− 5 | 9.0×10− 7 |
\({K}_{C7}\) | \({-\varDelta H}_{ads-C7}\left(\text{k}\text{J}{\text{m}\text{o}\text{l}}^{-1}\right)\) | 27.2 | 15.6 | 87.5 | 52.6 |
| \({A}_{C7} \left({\text{a}\text{t}\text{m}}^{-1}\right)\) | 1.2×10− 11 | 1.2×10− 12 | 2.7×10− 5 | 9.2×10− 9 |
\({K}_{H2}\) | \({-\varDelta H}_{ads-H2}\left(\text{k}\text{J}{\text{m}\text{o}\text{l}}^{-1}\right)\) | 4.5 | 7.1 | 7.1 | 7.1 |
| \({A}_{H2}\left({\text{a}\text{t}\text{m}}^{-1}\right)\) | 1.4×10− 2 | 2.7×10− 2 | 2.7×10− 2 | 2.7×10− 2 |
According to the equation of PL model (Eq. 2), the reaction order concerning hydrogen is -0.01 to -0.09 and the order kinetics for n-C7 is 0.47–1.03 (see Table 5 and Fig. 5b).
$$r \left(\frac{\text{m}\text{o}\text{l}}{\text{g}\bullet \text{s}}\right)=A {e}^{-\frac{{E}_{\text{a}\text{p}\text{p}}^{\text{a}\text{c}\text{t}} }{\text{R}\text{T}}}{P}_{H2}^{n}{P}_{C7}^{m}$$
2
The H2 reaction orders suggest low coverage of catalysts by H2 and the dissociative and strong adsorption of n-C7. According the results, the reaction rate declines with increasing PH2.
To evaluate the performance of these models, regressions of the predicted and experimental data were drawn in Fig. 5c & d. The correlation coefficients (R2) were shown both models produce acceptable predicted results. However, the PL model is only a mathematical and unrealistic model, the Langmuir-Hinshelwood model can make better predictions by considering its mechanism (Eq. 3).
$$r=\frac{A {e}^{-\frac{{E}_{\text{a}\text{p}\text{p}}^{\text{a}\text{c}\text{t}} }{\text{R}\text{T}}} .{ P}_{c7} .{ P}_{H2}}{\left(\left(\frac{1}{{A}_{C7} {e}^{-\frac{{\varDelta \text{H}}_{ads-C7} }{\text{R}\text{T}}}} \right)+{ P}_{c7}\right).\left(\left(\frac{1}{{A}_{H2} {e}^{-\frac{{\varDelta \text{H}}_{ads-H2} }{\text{R}\text{T}}}} \right)+{ P}_{H2}\right)}$$
3
The correlation coefficients (R2) valuations of this model (above 0.9) indicate the low error between experimental and predicted data (Fig. 5d). The activation energies obtained this model are in the range of ~ 54 to 100 kJ mol− 1, which is in accordance with the previous literatures. [6, 13]
According to Table 5, PZH-20 has the lowest activation energy that it confirms this catalyst fast reaction. The results show AH2 (the pre-exponential factor of H2 adsorption) is higher than AC7. This presents faster adsorption of H2 than n-C7. Based on the strong adsorption of the n-C7, the n-C7 adsorption heat (ΔHads-C7) is higher than H2 (ΔHads-H2).