Row ceramic paste consists of clay (smectites, kaolinites) and tempering materials like sand, calcite, and organic fillers. Because the tempering materials are thermally more stable than clay, one observes changes only in the clay material under mild firing (meaning the firing temperature is ≤700 °C) [14]. It is generally accepted that the loss of mass during clay heating occurs due to (I) dehydration (≤350 °C), (II) decomposition of hydroxyls (350–600 °C), and (III) decomposition of carbonates, mainly calcite (600–850 °C) [15] if it is present in the source material. Changes also occur at higher temperatures. Upon firing above 1000°C, the ceramic paste turns into a glassy substance containing particles of added temper materials. This change is irreversible, and the resulting product has little in common with the initial ceramic paste. Here we should note that this confirmation is correct only if montmorillonite predominates as a clay material since it contains both bound water and hydroxyl groups in its composition.
In contrast, kaolinite begins to lose mass at temperatures of about 400°C and higher due to dehydroxylation [15]. Mass loss after dehydroxylation also occurs at higher temperatures, but this depends on the type of clay mineral. During the firing of montmorillonite and kaolinite, clay minerals are transformed into an anhydrous amorphous phase. Even this brief review indicates that the processes under consideration are incredibly complex, and the specified temperature intervals are conditional. Nevertheless, the authors of [14] managed to establish some patterns in the ratios of mass loss in these temperature ranges, which will also be used in the context of this work. Fig. 1 shows the results of TG/DTG experiments carried out on a raw ceramic paste sample with two mass loss steps indicating that the investigated material does not contain calcite. This is a representative TG/DTG analysis figured out of two ceramic paste samples. The DTG curve is a derivative of mass loss (dm/dt) and indicates the steps of mass loss more clearly. Mass loss values for both samples are summarized in Table 1. Samples lose 8.06 % (CP1) and 15.0 % (CP2) upon dehydration and 3.16 % (CP1) and 5.45 % (CP2) upon decomposition of hydroxyls.
The results of thermogravimetric TG/DTG measurements of ancient ceramic sample N1 are shown in Fig. 2. Compared to the ceramic paste in Fig. 1, the dehydration and dehydroxylation peak for ceramics is clearly less than for ceramic paste. However, dehydroxylation occurs when ancient pottery is heated.
Table 1 Mass-loss of ancient ceramic samples and raw ceramic pastes in the temperature intervals
Sample
|
Mass loss, %
|
m1
|
m2
|
m3
|
m2/m1
|
≤350◦C
|
≤600◦C
|
≤850◦C
|
N1
|
98.7
|
97.9
|
96.32
|
1.3
|
0.8
|
1.58
|
0.62
|
N2
|
96.47
|
94.4
|
91.72
|
3.53
|
2.07
|
2.68
|
0.59
|
N3
|
97.33
|
95.59
|
94.64
|
2.67
|
1.74
|
0.95
|
0.65
|
N4
|
97.98
|
96.56
|
94.75
|
2.02
|
1.42
|
1.81
|
0.70
|
CP1
|
91.94
|
88.78
|
87.68
|
8.06
|
3.16
|
1.1
|
0.39
|
CP2
|
85
|
79.55
|
78.61
|
15
|
5.45
|
0.94
|
0.36
|
Table 1 also summarizes the results of TG measurements of four ceramic samples found during archaeological excavations in Lalatepe. The results of TG measurements of ceramic samples represented in terms of the mass loss in the temperature ranges of ≤350°С (m1-dehydration), 350÷600°С (m2-dehydroxylation), and 600÷850°С (m3-decomposition of carbonates, micas, etc.). These samples' TGs differ from each other and from the ceramic paste samples.
There are different approaches in the literature for determining the firing temperature of ancient pottery [2]. The basic idea of the thermogravimetric method is that only reversible thermal transformations will be detected if the sample is heated a second time. Upon reheating, transformations not observed in the previous heating will be detected only at temperatures above the upper-temperature limit of the first heating. The irreversibility of thermal transformations in clay occurs due to chemical transformations with the release of gaseous products, the formation of new minerals, or irreversible phase transformations.
The endothermic peaks in differential thermal analysis enable the identification of the upper limit of temperature intervals of loss of chemically combined hydroxyl groups by clay minerals such as smectites and kaolin. It has been assumed that [1] “when this peak is present, it shows that the pottery has not been heated above this temperature previously; when it is absent, the pottery has been fired above this temperature ."However, this statement is confirmed only for freshly prepared ceramic products. In the DTA of these products, no endothermic peaks are detected at temperatures from 400°С to 600°С [16]. Numerous experimental data indicate that most samples of ancient ceramics lose water, i.e., the hydroxyl group when heated to 550°C [15]. In this case, one has to assume that either the firing temperature of ancient ceramics was less than 550°C or the decomposition of hydroxyls is reversible. However, many works indicate that the process of dehydration and dehydroxylation of clay fired up to 700°С (so-called mild firing) is a partially reversible process (for instance,[10] [17][18]). The authors of [19] have shown that the dehydroxylation of clay heated up to 700-800°С is not only a reversible process but can even be used for dating ancient ceramics after re-hydroxylation at ambient conditions. Therefore, dehydroxylation upon reheating ancient pottery indicates a low or short-term firing temperature.
XRD analysis of ceramic sherds reveals that all investigated samples contain similar minerals: quartz, feldspar, and clay (Fig.3 and Table 2). Raw ceramic pastes (CP1 and CP2) are the modern examples presented by a pottery master
working near the archaeological site using local raw materials. Table 2 shows that the samples of raw ceramic paste do not contain calcite in their composition. XRD patterns of raw ceramic paste indicate the presence of clay minerals and quartz, and felspars as a tempering material (Fig. 4). Calcite is also not contained in sample N1. According to XRD analysis, samples N1 and N4 contain diopside, and samples N2 and N3 maghemite. Analysis of the raw ceramic mass did not reveal the presence of these minerals, which may indicate a discrepancy between the origin of ancient ceramic shards and modern ones.
Feldspars (in our case, albite, microline, anorthite) can be introduced into the ceramic mass as a hardening or be present in the composition of the original clay as a natural admixture since the clays themselves are considered to be the weathering product of feldspar. Feldspars are stable when heated to 950°C [20]. Alkaline feldspars remain in a glassy state for a long time when melted, while anorthite crystallizes relatively quickly. So, the presence of feldspars says little about the firing temperature of ceramics.
Quartz is a significant component of tempering materials and also exists in raw clay as a natural mixture. Quartz undergoes a phase transition around 573°C when heated, but this process is reversible, and no signs of previous heating could be detected after cooling.
Calcite is the most common “fingerprint” for determining the provenance of ceramics and, to some extent, for determining the firing temperature since it can be added to ceramic paste or found in the original clays as a natural impurity. The presence of calcite in ancient pottery is considered today the sign of low-temperature firing at about 700°C [7]. But here, too, not everything is so clear. Silicates that were produced from the clay minerals possess the ability to absorb carbon dioxide selectively from the atmosphere [21], [22]; in other words, it is quite a reversible process in a long-term period and, thus, cannot be used for the estimation of firing temperature [15].
Table 2. Mineral composition of ancient ceramic samples and raw ceramic pastes
Sample
|
Quartz,mass %
|
Feldspar, mass %
|
Calcite, mass %
|
Clay minerals,
mass %
|
Other
minerals, mass%
|
N1
|
26.7
|
Albite -31.3
Microline-22.6
|
0
|
Muscovite -8.9
|
Diopside -10.4
|
N2
|
54.8
|
Anorthite -29.3
|
3.7
|
Muscovite -10.3
|
Maghemite -1.9
|
N3
|
40.0
|
Anorthite-29.8
|
1.9
|
Muscovite -27.1
|
Maghemite -1.2
|
N4
|
29.1
|
Albite-39.0
|
8.6
|
Muscovite -7.3
|
Diopside -16.0
|
CP1
|
42.6
|
Albite -9.5
|
0
|
Muscovite -40.5
Montmorillonite -7.3
|
|
CP2
|
42.0
|
Albite -14.7
|
0
|
Muscovite -36.2 Montmorillonite -7.3
|
|
The concentration of calcite in samples N2, N3, and N4 is 3.7, 1.9, and 8.6%, respectively (Table 2); therefore, according to the traditional interpretation, the firing temperature of these samples was in the range of 700°C [23]. X-ray phase analysis did not reveal the calcite in sample N1, and it can erroneously be assumed that this sample was fired at a temperature above 800°C. But the analysis of the raw ceramic paste CP1 and CP2 showed that calcite may not be in the original material; therefore, in this case, its absence in ceramics cannot be an indicator of the firing temperature. At the same time, the presence of calcite cannot be used to determine the origin of ceramics, suggesting that it can accumulate over time under natural storage conditions.
X-ray phase analysis did not detect mullite either in the raw ceramic paste or ceramic shreds. The absence of this mineral is also a criterion for assessing the firing temperature of ancient ceramics since mullite is not introduced into the composition of the clay fraction of ancient ceramics as a tempering mineral. Since it occurs during the high-temperature firing of kaolinite, it can be a signature for the upper limit to the firing temperature of ancient ceramics.
Montmorillonite can also serve as a guideline for determining the lower limit of the firing temperature of ceramics since, at 600°C, this mineral turns into an amorphous phase[16].
The degree of vitrification was studied using environmental scanning electron microscopy (ESEM) on the original shreds at x800 magnification, following the procedure described in [24]. At higher firing temperatures, vitrification of the ceramic mass can be observed, but no traces of melting were found in these samples under a microscope. Based on the changes found in the original and re-fired samples, it was shown (Fig. 5) that the firing technology of the studied samples did not provide the level of vitrification that occurs at temperatures of about 900°C.
The “average” composition of the ceramic sample of N2 was studied by energy-dispersive X-ray diffraction analysis at several points, and the results are shown in Fig. 6.
Table 3 illustrates the chemical composition of sample N2, presented in oxides.
Table 3. The chemical characterization of the sample N2
Composition
|
Na2O
|
MgO
|
Al2O3
|
SiO2
|
SO3
|
K2O
|
CaO
|
TiO2
|
FeO
|
Mass, %
|
2.85
|
3.83
|
14.80
|
56.59
|
2.36
|
4.62
|
7.73
|
0.79
|
5.90
|
The presence of the iron-containing mineral is also confirmed by XRD and TGA analysis. Differential thermal curves of maghemite show a peak at 815°С, and XRD analysis attributed this peak to the recrystallization of maghemite or hematite [25].
To reveal the differences between the thermogravimetric data for various samples of ancient ceramics, the authors of [14] developed a mass-loss diagram. The mass-loss diagram is an alternative way that visualizes the variations in the tempering and degree of thermal transformations of ancient ceramics [14]. This is not a description of experiments on the reconstruction of the firing of ancient pottery but rather a way to identify principal components for group differences among the studied samples.
Figure 7 shows the mass-loss diagram for the investigated samples based on the data given in Table 1. It can be seen from the figure that the mass loss ratios of samples of ancient ceramics lie almost in the same line as for raw ceramic pastes. Although the authors of [14] warned about the consequences of misuse of the diagram, we still allow the possibility of asserting that, according to the diagram, the samples under study restored the original hydroxyl cover over time while in the ground. And according to stratigraphic data, this time was long since the archaeological site belonged to the Neolithic period. Another conclusion is that the initial firing conditions were relatively mild; otherwise, rehydroxylation would not have been possible.