Multi-frequency ultrasound devices provide many benefits and are used extensively in medical clinical applications, such as multi-scale imaging, harmonic contrast agent imaging, and image-guided high-intensity focused ultrasound (HIFU)1, 2. They are especially suitable for biomedical ultrasound imaging, as the sonographer can carefully select a frequency to tune the penetration depth and spatial resolution. This ability to achieve both good penetration depth and high resolution provides a comprehensive understanding of the full anatomic information of the target, helping the clinicians’ diagnosis3. Compared to conventional ultrasound, which operates within a predefined frequency band, dual-frequency ultrasound is capable of effectively enhancing the contrast of the produced image. Moreover, non-linear oscillations of microbubbles, which are used as a contrast agent for angiography under exposure to dual-frequency ultrasound, reduce the threshold value4 for acoustic cavitation and generate additional frequency responses, such as harmonics, sub-harmonics, and ultra-harmonics5, 6. By extracting harmonic signals from the backscattered echo, it is possible to isolate the non-linear response of microbubbles from that of human soft tissue, resulting in improved images for vascular remodeling7.
Traditional single-frequency operating devices cannot meet the requirements of these applications. Accordingly, multi-frequency (especially dual-frequency) transducers have been proposed as a promising solution. The conventional approach to achieving dual-frequency ultrasound devices is to integrate the high- and low-frequency operating elements in either a vertical or horizontal configuration9. In a bi-layered stack, each element is fabricated with a different thickness to determine the frequency band, then they are sequentially bonded with one underneath the other. However, if both layers in this vertically stacked structure are fabricated from high-property piezoelectric materials (such as Pb(Zr, Ti)O3 (PZT) and Pb(Mg1/3Nb2/3)O3–PbTiO3 (PMN-PT)), there are significant coupling issues between the two layers that can generate aliasing echoes, which shift the resonant frequencies of both layers. To prevent this phenomenon, a frequency-selective anti-matching layer must be placed between the top and bottom layers to provide isolation9–11. Moreover, acoustic matching for both the low and high frequencies is difficult to optimize12, and fabrication becomes more difficult as the transducer dimensions are scaled down. One alternative solution is the interleaved array, which is referred to as a horizontal stack, where the low-frequency elements are laterally positioned on both sides of a central high-frequency element8. Here, the even-numbered elements are used for the transmission of ultrasound and the odd-numbered elements are used for reception. This technique does not require an anti-matching layer and dispenses with having to modify the initial performance of the subarray. However, these horizontally arranged elements cause overlapping of the transmission and receiving beams and increase the footprint compared to regular array designs1.
The inherent manufacturing challenges with stacked arrays have inspired developers to investigate micro-electromechanical systems (MEMS)-based devices, such as capacitive micromachined ultrasound transducers (CMUTs) and piezoelectric micromachined ultrasound transducers (PMUTs). These microfabrication techniques enable the monolithic integration of each designed sub-array with different frequency bands13–15 and unique flexural vibration of the membranes, instigating studies on realizing multi-frequency ultrasound operation based on uniform element transducer arrays16–18. In MUTs, a well-known approach for achieving multi-frequency ultrasound is excitation at their fundamental and harmonic modes19–22. Hence, it is possible to generate low- and high-frequency ultrasound from a single element by patterning its driving electrodes into several segments and activating different modes with an electrical frequency-switchable control unit. To manage the required frequency bands and optimize the corresponding vibrational modes, the design principle of patterned electrodes and their driving method have been explored. For example, Wang et al. presented individual five-electrode configurations in a single rectangular membrane PMUT22. By activating different electrode sets, the synthesized in-phase motion part enabled the PMUT to vibrate in the 1st, 3rd, and 5th modes, producing ultrasound at corresponding frequencies of 2.01, 3.19, and 5.84 MHz. Dual electrodes have also been employed in an annular form for circular membrane devices. For example, Wu et al. introduced two ring-type electrodes in a circular PMUT that was designed to operate in the (0,1) and (0,2) modes at 3.75 and 18 MHz, respectively19. Here, by optimizing the design parameters (including the electrode’s width and position), vibrational crosstalk between the two resonant modes of the diaphragm could be eliminated. These design strategies successfully extended the available frequency band of a single device, indicating the potential for advanced biomedical imaging. Although this is a promising method for achieving multi-band frequencies from harmonic modes, the number of interconnections for patterned electrodes needs to be considered. As the number of elements increases to achieve better performance, the challenge of individually addressing the elements derived from massive interconnections becomes inevitable.
This paper reports a novel and simple method for generating dual-frequency ultrasound from a uniformly designed PMUT array. The presented method is established on a polarization state that is dependent on the vibrational motion of a ferroelectric PMUT, which only requires a single membrane and a driving electrode to cover the separated dual frequency bands. Moreover, by tuning the polarization state of the ferroelectric film using DC bias, the two types of driving modes can be switched. These modes make the ferroelectric PMUT emit low-frequency (5 MHz) and high-frequency (10 MHz) ultrasound from a single excitation frequency of 5 MHz. The first section of the paper presents the concepts of dual frequency generation in a ferroelectric PMUT and demonstrates the interrelationship between the vibrational motion of the PMUT and the polarization state of the ferroelectric film. From this PMUT behaviour, we propose a method of generating dual-frequency ultrasound from a single device by adjusting the DC bias. To prove the concept, a ferroelectric Pb(Mg1/3Nb2/3)O3-PbZrO3-PbTiO3 (PMN-PZT) thin-film-based PMUT array is manufactured using microfabrication techniques. Subsequently, sufficient driving conditions for each mode (low and high frequency) are investigated by measuring the acoustic pressure in a fluid under varying DC biases and AC amplitudes. In terms of potential use as a future biomedical imaging device, safe conditions for the self-heating PMUT and potential skin burns were investigated. Furthermore, the zoom-in and zoom-out capabilities of the frequency-tunable PMUT are presented through B-mode imaging of wire phantoms.