The preparation process of the hierarchical lamellar MgB2 nanosheets conductive hydrogel (HLMN-hydrogel) involves several steps. First, we exfoliated the MgB2 nanosheets from MgB2 nanoparticles using a chelation reaction-based selective demetallization method. As shown from Fig. 1b, MgB2 has a crystal structure comprising of alternating layers of Mg and B elements. The Mg2+ ions in the MgB2 crystal structure can be selectively extracted by the ethylene diamine tetraacetic acid (EDTA) during the chelation reaction, resulting in a Mg-deficient crystal structure. Due to the layered crystal structures, the Mg-deficient layers can be easily delaminated through high-energy ultrasonic stirring, and therefore, the MgB2 nanoparticles can be exfoliated into MgB2 nanosheets. We can identify the platelet-like 2D nanosheets microstructure of the exfoliated MgB2 with about 500 nm in length and multilayers in thickness from the transmission electron microscopy (TEM) images in Fig. 1c. The reduction of Mg element in MgB2 nanosheets was demonstrated by X-ray photoelectron spectroscopy (XPS) (Fig. 1e). The B1s XPS spectra of the MgB2 nanoparticles and nanosheets exhibited apparent differences, with the B1s peak for MgB2 nanosheets resolved into three peaks at approximately 187, 187.7, and 188.4 eV (Fig. 1e). The broader peak at 188.4 eV for MgB2 nanosheets can be attributed to the increased numbers of B-OH species42. Elemental analysis of the MgB2 nanosheets using Energy-dispersive spectroscopy under the TEM (TEM-EDS) confirmed the composition of Mg and B elements (Fig. 1f). These boron-rich MgB2 nanosheets have great potential for enhancing the mechanical properties of hydrogels or composites containing hydroxyl groups through molecular and structural engineering.
Secondly, we prepared the MgB2 nanosheets (0.16wt.%) and PVA (4%wt.%) solution for the evaporation-assisted self-assembly process to achieve a lamellar arrangement of the PVA and MgB2 nanosheets layers (Fig. 1a). We aim to maximize the MgB2 nanosheet content in the hydrogel system for crosslinking and conductivity enhancement, while ensuring good flowability for self-assembly. As demonstrated in Supplementary Fig. 3, extensive experiments showed that increasing the concentration of either PVA or MgB2 nanosheets will cause the solution to gel too quickly, hindering self-assembly. Next, a low-temperature thermal annealing process is utilized. The purpose of this process is to form PVA crystalline domains within the PVA layers, and create covalent bonding bridges between the hydroxyl groups in the PVA layers and either the boron in the MgB2 nanosheets or the free borate ions in the materials system (Fig. 1a). Finally, the HLMN-hydrogel is obtained by swelling the annealed sample in water until equilibrium is achieved. The HLMN-hydrogel has a hierarchical lamellar microstructure with nanoscale alternating PVA nanolayers and MgB2 nanosheets layers, as shown in Fig. 1g. Specifically, the hydrogel consists of the following hierarchical structures and molecular bonds: (1) PVA chains form lamellar aggregation (micro and nanoscale) through evaporation self-assembly and crystalline domains (nano/molecular scale) via thermal annealing. (2) MgB2 nanosheets exhibit nanoscale lamellar alignment between the PVA layers through evaporation self-assembly. (3) The boron of the MgB2 nanosheets and released borate ions in the material system are bridged with the PVA layer interface by forming strong B-O covalent bonding (molecular scale) to enhance interfacial interactions.
To investigate the benefits of using MgB2 nanosheets, we prepared different hydrogels: freeze-thawed MgB2 nanosheets hydrogels (Ft-MN-hydrogel), pure PVA hydrogels through self-assembly (PVA-hydrogel), and conductive self-assembled PVA hydrogels enhanced by MgB2 nanoparticles (MP-hydrogel). The microstructures of these hydrogels were examined in Fig. 2a. The Ft-MN-hydrogels had a random porous microstructure, resulting from the non-directional thermal gradient in the freeze-thaw process. In contrast, the PVA hydrogels showed a well-ordered lamellar microstructure, highlighting the importance of self-assembly in constructing such microstructure. However, the MP-hydrogels had a less ordered structure than the PVA hydrogels due to the spherical shape of the MgB2 nanoparticles, which disrupted the lay-by-lay evaporation and formation of PVA layers during self-assembly. The perfectly lamellar microstructure of the HLMN-hydrogels was attributed to the 2D platelet-like shape of the MgB2 nanosheets, which facilitated their alignment in between the PVA layers and assisted the formation of the PVA layers during the layer-by-layer evaporation process. Furthermore, the increased interfacial surface area of the MgB2 nanosheets revealed more B elements to create more B-O covalent bonding with PVA chains, which can lead to enhanced mechanical properties, as discussed in subsequent paragraphs.
Tensile test had been done for all hydrogels as shown in Fig. 2b,c. The HLMN-hydrogel exhibited significantly higher mechanical properties compared to the comparing groups. Its tensile strength (8.58 ± 1.34 MPa) was 11 times that of PVA-hydrogel (0.78 ± 0.04 MPa), 2.7 times that of MP-hydrogel (3.17 ± 0.56 MPa), and 66 times that of Ft-MN-hydrogel (0.13 ± 0.02 MPa) (Fig. 2b,c). The toughness of HLMN-hydrogel (27.56 ± 7.48 MJ/m3) was nearly 20 times that of PVA-hydrogel (1.37 ± 0.21 MJ/m3), 3.7 times that of MP-hydrogel (7.45 ± 1.88 MJ/m3), and 120 times that of Ft-MN-hydrogel (0.23 ± 0.05 MJ/m3) (Fig. 2b,c). Through modulating the water contents, the mechanical performances of the HLMN-hydrogels could be further enhanced (Supplementary Fig. 8). Remarkably, the mechanical performances of HLMN-hydrogel were beyond those of most hydrogels (Fig. 2f and Supplementary Table 1). A tiny cord of HLMN-hydrogel (≈ 0.3 mm × 3 mm) was able to bear a load of 2 kg, as shown in Fig. 2d. Furthermore, HLMN-hydrogel displayed great shape recovery capability and decent hysteresis performance (Fig. 2e). These results demonstrate the advantages of our facile assembly approach for fabricating strong and tough hydrogels.
We investigated the underlying mechanisms responsible for the remarkable mechanical properties of the HLMN-hydrogel. Small angle X-ray scattering (SAXS) tests were conducted on both Ft-MN-hydrogels and HLMN-hydrogels (Fig. 3a). The uniform circular pattern of the Ft-MN-hydrogel indicated its isotropic microstructure, while the scattered flattened circular or elliptical pattern of the HLMN-hydrogel indicated its anisotropic lamellar microstructure. SEM images and fracture cross-section analysis of the HLMN-hydrogels (Fig. 3b-d) confirmed the anisotropic lamellar microstructure. The uneven cross-section fracture surface of the PVA layers indicated their ability to deflect the fracture paths and dissipate more energy. The pull-out of the MgB2 nanosheets at the fracture surface can lead to additional energy dissipation. To effectively enhance the pull-out effect, sufficient bonding between the MgB2 and PVA layers is required. As discussed previously, the B-OH bonds in MgB2 can create covalent bonding with the hydroxyl group in the PVA chains. The existence of the B-OH bonds on the surface of MgB2 nanosheets was confirmed from the XPS results in Fig. 1e. The appearance of B-O-C bonds (1125 cm− 1) and O-B-O bonds (710 cm− 1) 39, 43, 44 in the FTIR results of HLMN-hydrogels confirmed the creation of strong covalent boronic ester (B-O-C) bonds in between the MgB2 nanosheets and PVA layers (Fig. 3e). Therefore, besides the lamellar microstructure, molecular strengthening mechanisms contributed from the MgB2 nanosheets also played critical roles in the strengthening. DSC analysis showed the appearance of more crystalline domains in the HLMN-hydrogels, indicating the effect of annealing in further enhancing their mechanical properties (Supplementary Fig. 10). Overall, the exceptional mechanical performance of HLMN-hydrogels was attributed to their hierarchical structures and molecular bonds, which include PVA lamellar aggregation and crystal domains, lamellar alignment of MgB2 nanosheets, and covalent bonding bridges between PVA chains and B-OH species of MgB2 nanosheets and borate ions (Fig. 3f). Additionally, HLMN-hydrogel displayed good self-healing capability attributed to borate ions that migrate into the crack and bridge the PVA chains on both sides (Supplementary Fig. 13).
The conductive HLMN-hydrogel not only exhibits outstanding mechanical performance, but also exceptional response sensitivity and low detection limit. Specifically, the pressure sensor can respond to a slight pressure of ~ 1 Pa, equivalent to a small flower weighing 56 mg on an area of 5 cm2 (Fig. 4a). The response/relaxation time of HLMN-hydrogel is remarkably low at ≈ 20 ms, even faster than that of human skin (≈ 30–50 ms)45 and electronic skin (Supplementary Table 2). Additionally, the gauge factor (GF) of HLMN-hydrogel increases from 0 to 4.43 as the stretch strain increases from 0 to 800% (Fig. 4b). In contrast, control studies of MP-hydrogel and Ft-MN-hydrogel showed poorer response time, relaxation time, and GF compared to HLMN-hydrogel (Supplementary Figs. 14 and 15). The electrical stability of HLMN-hydrogel is retained after 1500 tensile cycles, indicating its potential as a robust mechanical sensor (Fig. 4c).
The HLMN-hydrogel displays electrical conductivity by facilitating the movement of both electrons (through MgB2 nanosheets) and ions (such as Mg2+ and B-species). The presence of conducting ions was confirmed through inductive coupled plasma emission spectrometer (ICP) analysis of the hydrogels (Supplementary Fig. 9,). In a temperature-resistance experiment (Supplementary Fig. 17), the resistance of the hydrogel decreased with an increase in temperature, indicating an increased movement of ions due to the elevated temperature, and further validating the existence of ionic conducting mechanism of the HLMN-hydrogel.
The exceptional sensing ability of the HLMN-hydrogel is due to its ordered nanoscale lamellar conductive PVA-MgB2 layers and extremely low compressive modulus (1.86 ± 0.10 kPa) as shown in Supplementary Fig. 18. The HLMN-hydrogel's low compressive modulus allows for noticeable nanoscale deformation even under minimal force. This leads to a reduction in layer gaps which accelerates the transportation of Mg2+, B-species ions, and electrons for enhanced conductivity (Fig. 4e). Significantly, the nanoscale lamellar microstructures lead to a significant increase in contact areas between the multiple conductive PVA-MgB2 layers, creating a more efficient conducting path for electrons and ions. This change in contact area is particularly noticeable and can persist even after the pressure is removed (Fig. 4a). To confirm this, a NaCl-PVA hydrogel was prepared by soaking a self-assembled PVA hydrogel with hierarchical lamellar structures into a high concentration NaCl solution (Supplementary Fig. 19). In the NaCl-PVA hydrogel, Na+ and Cl− ions are distributed between the PVA lamellar layers but cannot crosslink with PVA resulting in non-conductive PVA layers. When pressure is applied, the movement of Na+ and Cl− ions should be increased and leaded to a decrease in electrical resistance. However, the non-conductive PVA layers also come into contact simultaneously, impeding the ion transportation largely and therefore, leading to an overall increase in electrical resistance eventually. Supplementary Fig. 19 shows that the resistance of the NaCl-PVA hydrogel starts to rise upon pressure, and the reaction time is longer than that of the HLMN-hydrogel, confirming the critical role of conductive PVA-MgB2 nanosheets' contact in the HLMN-hydrogel's ultrafast reaction time.
Notably and interestingly, our HLMN-hydrogel demonstrated remarkable non-contact speaking sensing ability due to its exceptional response sensitivity and low detection limit (Fig. 4d and Supplementary Movie 1). The HLMN-hydrogel produced stable and distinguishable signals when receiving spoken words such as "NUS," "mechanical," and "engineering." The signal for "mechanical engineering" represented the combined signal of "mechanical" and "engineering," demonstrating the accuracy and stability of the HLMN-hydrogel (Fig. 4d). Moreover, by utilizing the five output channels, the HLMN-hydrogel can be fabricated into an electronic glove to distinguish different unique signs, including "stop," "great," "victory," and "ok" (Fig. 4f). Additionally, the HLMN-hydrogel can act as a handwriting-sensing device, detecting distinguishable and highly repeatable waveforms for the words "ME" and "OK" (Supplementary Fig. 20). These experiments demonstrate the superior sensing capabilities and versatile applications of the HLMN-hydrogel.
The HLMN-hydrogel and its device, with outstanding sensing capability, displayed tremendous potential in consumer electronics, including speaking detection, virtual recreational gaming, sign language translation, remote control of the surgical robot, and rehabilitation tool for patients with hand disease, etc. For non-contact speaking detection, we displayed a simple application example. The signals of verbal instructions, such as “blue”, “red”, “yellow”, “green” and “turn off” were received by HLMN-hydrogel. The collected quantities of signals were used for the training of a neural network algorithm self-built using Python (Supplementary Fig. 21). Afterward, the speaking & commands transfer was achieved by a microcontroller (Fig. 5a). Different verbal instructions of “blue”, “red”, “yellow”, “green” and “turn off” exhibited accurate corresponding commands of turning up the blue, red, yellow, or green LED lights and turning off the lights (Fig. 5b and Supplementary Movie 2). Therefore, the fabricated hydrogels with the non-contact speaking sensing capabilities realized the ability to “listen” and to “understand”, by themselves. The results showed that HLMN-hydrogel possesses high sensitivity, accuracy, stability, and great potential as sensors and consumer electronics.
In summary, we have introduced a novel electrically conductive hydrogel, which utilizes MgB2 nanosheets to induce a unique hierarchical lamellar structure. The resulting HLMN-hydrogel exhibited exceptional mechanical properties, including strength (8.58 to 32.7 MPa) and toughness (27.56 to 123.3MJ/m3), as well as remarkable sensing capabilities with a reaction time of 20 ms and a detection lower limit of ~ 1Pa. By incorporating lamellar layers and interface crosslinking bridges, the mechanical performance of HLMN-hydrogel exceeded that of recently reported tough hydrogels. Moreover, HLMN-hydrogel demonstrated exceptional non-contact speaking sensing ability, due to its unique nanoscale layered structure, enabling accurate and stable detection of verbal commands. These features make HLMN-hydrogel an attractive material for flexible electronics, e-skins, soft robotics, energy and biomedical applications. Overall, our hierarchical design strategy provides an effective approach for developing robust and functional hydrogels with advanced capabilities.