The study was designed to evaluate the in vitro accuracy of implant placement. Approval was obtained from our University Faculty of Dentistry Ethical Committee (approval no. 2018/157). Digital Imaging and Communication in Medicine (DICOM) data of a real clinical case were used to produce the base model. Materialise Mimics (Materialise Medical Software, Leuven, Belgium) was used to obtain standard tessellation language (STL) data. Input parameters were between 226 and 3,071 Hounsfield units. In the 3D models, maxillary and mandibular regions were distinguished.
Meshmixer software (Autodesk, Mill Valley, CA, USA) was used to derive maxillary and mandibular models. The Cawood and Howell classification was used to differentiate among levels of atrophy [7]. Cawood III–V residual ridge types were designed for both the maxillary and mandibular models. Additionally, 3-mm molds of the gums were designed, and silicone was poured into these molds. Digital light processing technology (Moonray S 3D printer; Sprintray, Los Angeles, CA, USA) was used to print five copies of each design for the maxilla and mandible. RTV-2 silicone rubber was used for the gum model.
The sample size was calculated with G*Power software (ver. 3.1.3; Heinrich-Heine Universität, Düsseldorf, Germany) based on an alpha value of 0.05 and statistical power of 90%. A sample size of 120 implants was required (20 implants per group). Five copies of each Cawood model (III–V) were reproduced for the maxilla and mandible. In total, 30 models were produced (Fig. 1).
Three 2.4-mm screws were placed to demarcate the anterior midline and posterior lateral lines on each side of the model. Computer-aided design/computer-aided manufacturing (CAD-CAM) wax (MarmoScan; Siladent, Goslar, Germany) was used to cover the screw heads and facilitate recognition during optical scanning (Fig. 2). Cone-beam computed tomography (CBCT) (Planmeca, Helsinki, Finland) scans of all models were obtained. White CAD-CAM spray (Dr. Mat, Istanbul, Turkey) was applied to the models to obtain higher-quality scans. The scanned gingival surface texture was transferred to the software of the NeWay optical 3D scanner (Open Technologies, Rezzato, Italy) (Fig. 3).
coDiagnostiX software (Dental Wings Inc., Montreal, Canada) was used for implant planning and designing surgical guides. The radiopaque wax-covered screw heads were used for accurate superposition of the STL and DICOM data. After segmentation and marking of anatomical landmarks, virtual implants were positioned considering the available bone volume. Straumann (Basel, Switzerland) bone-level tapered implants (3.3 mm × 12 mm) were used in all regions. Four implants (two axial and two tilted) were planned in all models. In the mandibular models, the axial implants were located close to teeth #32 and #42. Two posterior angulated implants were positioned in front of the mental foramen at an approximately 30° angle. In the maxillary models, the axial implants were located close to teeth #12 and #22. Posterior angulated implants were placed in front of the anterior maxillary sinus wall at an approximately 30° angle. A constant anterior-posterior distance was maintained between the virtual implants. The surgical guide was designed using a sleeve 5.0 mm in diameter and height. The guide design was sent to the laboratory and printed using the CARES P30 printer (Straumann). The entire process, from implant planning to surgical guide design, was overseen by a Straumann digital product consultant (Fig. 4).
Surgical guides were fixed to the models using three pins passed through the sleeves (1.3 × 28 mm). The implants were placed in accordance with the recommended surgical protocol. Following implant placement, CBCT scans of the models were obtained. DICOM data were used to assess deviation from the planned locations. Marker screws were used for superimposition. The comparison module of the coDiagnostiX software was used for the assessment. Positional accuracy was evaluated by comparing the virtually planned and actual implant positions (Fig. 4). The implant placement accuracy was assessed based on angular deviations at the base [angle (A), 3D offset (B3D), distal (BD), vestibular (BV), and apical (BA)] and tip [3D offset (A3D), distal (AD), vestibular (AV), and apical (AA)].
Statistical analysis was performed using SPSS Statistics software (version 23.0; IBM Corp., Armonk, NY, USA). A two-way analysis of variance was conducted for analysis of jaw shape and region. Multiple comparisons were made using the Duncan test. The quantitative data are presented as mean ± standard deviation. Statistical significance was set at p < 0.05.