We changed the secondary oxidation time and pore expansion time of phosphoric acid, and selected appropriate experimental conditions to produce ultra-thin AAO with small pore gaps [22, 23]. Phosphoric acid was applied to the aluminum foil after secondary oxidation. The reaction between aluminum trioxide and phosphoric acid can lower the hole depth and improve the regularity of the surface shape [24]. In order to achieve a hole wall of an appropriate thickness, we change of phosphoric acid treatment time. The size of AAO after 45 min of phosphoric acid treatment has met the experimental requirements, with a pore diameter of about 90 nm, a pore wall of less than 20 nm, and a pore depth of about 180 nm, which is much thinner than the conventional AAO film, and therefore can be called "ultrathin AAO", and the AAO used for subsequent particle ultrasonic assembly was prepared under these conditions, as shown in Fig. 2a.
The goal of creating ultrathin AAO is to reduce the capillary force in the pore as much as possible so that the particles can be deposited into the pore more easily during ultrasonic self-assembly [25]. The ultrasonic device uses piezoelectric materials to transform electrical energy into electrical mechanical vibrations, operating at 40 kHz. The mechanical waves that are compressed and expanded as a result of the sound waves' energy transfer to the medium can be contained within a tiny region of space. The self-assembling tendency is caused by the compression of the acoustic waves, which contain energy [26]. Due to the spatial variation of pressure, a combined force is generated in any material region, driving the local particles' directional motion.
In a liquid medium, the local pressure (N), density ρ (Kg/m3), and particle displacement ξ (m) vary with time and position, and there is a specific relationship between these variables. As shown in the following equation named Athanasiadis [27]:
Athanassiadis calculated using equations (1) and (2) that the oscillations induced by acoustic waves in an aqueous medium can displace particles in the range of 1 nm-1 µm. Thus, the ultrasonic self-assembly technique is sufficient to move nanoparticles at the nanoscale, enabling the assembly of arrays of nanoparticles distributed periodically in AAO nanopores.
As a result, we pretreated AAO with PATP. PATP has bifunctional groups, and the -SH in the molecule is easily broken to create bonds with noble metals [28–30]. Moreover, the Au-AgNPs prepared by sodium citrate reduction have a negative surface charge and are adsorbed by the amino electrostatic force in PATP. The particles adsorbed by PATP around the pores are vibrated into the pores through a square wave oscillating alternately from high to low. The prepared substrates were homogeneous in shape, the alloy nanoparticle arrays appeared to be distributed periodically, and the filling ratio reached 100%. The particle sizes were essentially the same for different alloy ratios, aside from the slightly different number of fillings in the pore size due to different particle sizes, as shown in Fig. 2b.
The ultrathin AAO treated with PATP was placed in different ratios of alloy nanoparticles (Au:Ag = 3:1, Au: Ag = 1:1, Au:Ag = 1:3, Au:Ag = 1:5) and AgNPs colloidal suspensions for ultrasonic self-assembly to prepare periodically distributed alloy nanoparticle arrays SERS substrates, respectively. When the Ag ratio increases, the absorbance peak of the colloidal suspension of nanoparticles is blue-shifted in Fig. 3a, and it denotes the change in the produced substrate's dielectric constant. Using immersion adsorption of Rh6G molecules, the produced substrate's spectral enhancement properties were examined. The Raman scattering spectra of Rh6G molecules adsorbed on substrates with various alloy ratios at 10− 6 M concentrations are displayed in Fig. 3a. The blank sample is an unassembled AAO with adsorption of Rh6G molecules at a concentration of 10− 3 M in Fig. 3b, indicating that the inherent SERS activity of AAO is weak at this concentration. Compared with blank sample, the prepared SERS substrate can effectively enhance the Raman signal of Rh6G molecules and can detect the Raman characteristic peaks of Rh6G molecules at 611 cm− 1, 774 cm− 1, 1182 cm− 1, 1313 cm− 1, 1361 cm− 1, 1508 cm− 1, 1573 cm− 1 and 1648 cm− 1 for clear identification. Compared to the unself-assembled AAO, the intensity of the Raman signal was noticeably higher. By altering the alloy ratio of nanoparticles in the AAO pores, the SERS activity of the substrate was also improved. It was discovered that the SERS activity of the substrate improved as the proportion of Ag in the alloy rose [31].
In actuality, alloy nanoparticles have unique benefits: AgNPs perform better in terms of SERS enhancement performance, but AgNPs are prone to oxidation, which results in morphological changes and affects the stability of the substrate, so the addition of AuNPs does not only has good sensitivity but also improves stability. Gold nanoparticles are stable and biocompatible, but their sensitivity is at least one order of magnitude lower than silver nanoparticles. Thus, the addition of Au-AgNPs ensures the stability of the system as well as excellent sensitivity. Therefore, we chose AAO@Au1Ag5NPs-Ultrasonic as the substrate for the subsequent study.
We investigated the homogeneity of Rh6G molecule adsorption at a concentration of 10− 7 M. Any 10 places on the sample surface had highly identical intensities of the probe molecules’ characteristic peak at 611 cm− 1, and this peak's intensity at these points was compared with an RSD of 10.6%, as shown in Fig. 3c and 3d, demonstrating the substrate's superior uniformity.
The substrate's sensitivity and enhancement factor at low-concentration detection was used to assess the SERS activity of AAO@Au1Ag5NPs-Ultrasonic. Rh6G is a cationic dye that is electrostatically adsorbed onto the surface of negatively charged NPs. The Raman scattering spectra of Rh6G molecules at various concentrations are shown in Fig. 4a and 4b to assess the SERS substrate sensitivity. The probe molecules' concentration ranged from 10− 6 to 10− 11 M. It was discovered that when the concentration of the probe molecules was below 10− 6 M, the substrate could detect the Raman signals of PATP molecules and dimethylamine borane (DMAB) molecules activated by PATP molecules, and it’s positions include: 546 cm− 1, 720 cm− 1, 917 cm− 1, 1003 cm− 1, 1071 cm− 1, 1142 cm− 1, 1193 cm− 1, 1304 cm− 1, 1388 cm− 1, 1476 cm− 1, 1436 cm− 1 and 1578 cm− 1 (shown in Fig. 4f). This phenomenon indicates that the substrate exhibits plasmonic catalytic effect and the substrate is rich in plasmonic “hot spots” [32–34].
However, these peaks were insufficient to mask the characteristic peaks of Rh6G molecules. Figure 4c shows the Raman signal at 611 cm− 1 versus Rh6G concentration. The concentration showed a significant linear correlation with the Raman signal (R2 = 0.961), which provided a basis for the substrate calibration for detecting low concentrations of Rh6G molecules. EF values were calculated according to Eq. (3):
Where ISERS and Inorm are the intensity of the selected characteristic peak (611 cm− 1) of Rh6G molecules in the SERS spectrum and typical Raman spectrum, respectively, CSERS and Cnorm are the Rh6G concentrations of 10− 11 M and 10− 3 M. The EF value of the substrate was estimated to be 1.40×107. These results showed that the AAO@Au1Ag5NPs-Ultrasonic had excellent SERS activity.
It has been established that thiram, which is frequently used as a plant fungicide and accelerator in the rubber sector, is toxic to humans at concentrations exceeding 7 ppm [35]. With a molecular probe concentration of 10− 4-10− 7 M, thiram was detected on the chosen AAO@Au1Ag5NPs-Ultrasonic substrate. The research object is the characteristic peak of thiram at 1514 cm− 1, which is still clearly distinguishable at a concentration of 10− 7 M, and the minimum detection concentration is far below 7 ppm, Fig. 4d and 4e. It was found that when the concentration was lower than 10− 4 M, the substrate could clearly detect the Raman signals of PATP molecules and dimethylamine-borane (DMAB) molecules catalyzed by PATP. Although the PATP and DMAB peak could be seen in the sample structure, it did not affect how the thiram peak could be observed clearly.
We conducted electromagnetic field simulation analysis on the transverse and longitudinal cross-sections of the substrate under 532 nm laser irradiation to better understand the near-field enhancement effect of AAO@Au1Ag5NPs-Ultrasonic substrates and the polarization direction is in the y-axis direction. We fixed the alloy nanoparticles' average size to 30 nm and randomly distributed them in order to simplify the model further. In Fig. 5a and 5b the plasmonic “hot spots” may be seen to be dispersed throughout the nanoparticles' three-dimensional interstices.