Nowadays, industries are constantly evolving, and the introduction of new technologies and changes in production strategies and product requirements have had a profound impact on the way workers perform and what they do. The consequent work-related musculoskeletal disorders (WMSDs) have become a common occurrence that plagues workers’ physical and mental health and reduces productivity. The footwear industry is typically labor-intensive. China produces over 10 billion pairs of various shoes annually, accounting for nearly 70% of the total global footwear manufacturing, making the country the largest footwear manufacturing base in the world [12]. However, while generating huge profits, workers in the footwear industry face a major risk of large-scale and progressive diseases [13], with WMSDs as the most common occupational diseases among footwear workers, mainly affecting the lower back, neck, and upper and lower limbs[14].In this study, we examined the prevalence of WMSDs and possible risk factors among workers in 26 footwear factories in China. The results revealed a high risk of WMSDs in the factories, with a total prevalence of 36.8%. In addition, the highest prevalence was 23.9% in the neck (by body parts) and 42.0% in shoe upper handlers (by work types). Working in an uncomfortable position, working with cold or temperature changes, and multiple repetitive operations per minute were the main risk factors for the development of WMSDs. These results could provide reference for understanding the prevalence of WMSDs in the footwear industry. WMSDs are prevalent in industries that require manual labor, heavy lifting and repetitive tasks, with particularly high prevalence in the manufacturing industry [15, 16], and the incidence and location vary among workers in different industries. However, previous studies on the prevalence of WMSDs in the footwear industry are mostly small sample surveys, and relevant data are not sufficient to represent the actual condition of WMSDs in the footwear industry in China. Therefore, this work is expected to provide a basis for the development of preventive and control measures for WMSDs for workers in this industry.
Our results demonstrated that the prevalence of musculoskeletal diseases in various body regions of footwear factory workers was in the range of 7.1–23.9%, with the highest prevalence in the neck (23.9%), followed by the shoulders (19.3%), and hands (14.9%), in line with previous findings[17]. Moreover, the prevalence of WMSDs in shoe surface handlers (42.0%), cutting workers (39.1%), and needle workers (38.6%) were higher than those of other types, which may be related to the fact that their work content and requirements require sitting for long periods of time and maintaining poor posture to complete repetitive tasks.
Investigation of demographic characteristics factors suggested that the prevalence of WMSDs was higher in females than in males. This outcome was consistent with prior findings which indicated that a difference occurred in the prevalence of musculoskeletal symptoms between females and males in different occupations, with females being more likely to have WMSDs than males [18, 19]. Taking into account the nature of work, females would be exposed to more detailed job contents than males, which suggests that females are given higher work demands. Additionally, high work demands, low freedom of decision making, and low work support were synergistic factors of mechanical exposure and WMSDs [20]. Like the conclusion of most previous studies, age is also a risk factor of WMSDs in this study, which may be due to the fact that older workers are exposed to efficacy risk factors for a longer time, and the aging of joints and muscles is more significant[14, 21]. Besharati et al. similarly identified an increase for WMSDs in the neck, shoulders, and wrists with age[22]. The reason why older workers had less chance of experiencing occupational injuries might be that the knowledge/experience of older workers compensated for the reduced physical and cognitive abilities at work, whereas younger workers did not have enough experience to meet the ergonomic risk factors[23–25]. Our results indicated that the length of service for current type of work might be a risk factor for the occurrence of WMSDs. Research on the prevalence of WMSDs among Swedish female physiotherapists also found that the proportion of older female physiotherapists suffering from WMSDs was higher than the average level for the Swedish working population [3]. However, total length of service did not show a significant difference on the prevalence of WMSDs in the present research, further suggesting the contribution of the length of service for the current type of work to the development of WMSDs in footwear factories. Furthermore, married and divorced workers were at a higher risk of WMSDs than unmarried workers, and low-income workers were at a higher risk than higher-income workers, which may be related to the impacts of WMSDs on the mental health of the workers. This may be due to the high proportion of women workers in the shoemaking industry. Married or divorced women workers still have to go home after work to continue to complete all kinds of housework, reducing the time for rest and exercise, and aggravating musculoskeletal strain, especially in low-income groups. Mohd et al. also concluded that neck pain was significantly related to physical and psychosocial factors in their research on the influencing factors of WMSDs in dentists [26]. This phenomenon suggested that psychosocial factors played a crucial role in the occurrence of WMSDs. Finally, poor physical health would likewise increase the risk of WMSDs in workers, thereby implying that underlying disease promoted the development of WMSDs.
In addition to individual factors, biomechanical and work organization factors also influenced the development of WMSDs. Studies reported that poor blood circulation, inadequate blood supply to the corresponding parts, and failure of muscles and bones to absorb nutrients in time would occur after long-term repeated bad postures, which could lead to muscle tissue ligament strain and WMSDs given a sustained low load or short-term strong load impact[27]. This study demonstrated that standing, sitting, holding an uncomfortable working posture for a long time, and repetitive operations per minute could result in an increased risk of WMSDs (P < 0.05), thereby confirming that reduced bad posture work and rational arrangement of work patterns had a profound effect on the prevention and treatment of WMSDs.
Su and Yong et al. respectively found an association between the use of vibrating tools, work involving temperature changes such as cold, and the occurrence of WMSDs in a cross-sectional survey of cabinet factory workers and coal mine site workers[28–29]. The multifactorial regression analysis in this work also indicated that using vibrating tools, working outdoors, and work involving cold or temperature changes were the risk factors for WMSDs. Michael et al. proposed that controlling the physical environment might be a way of mitigating WMSDs [30]. Therefore, mitigating the threat of WMSDs to the health of workers and the sustainability of footwear factories by creating a good working environment is necessary.