Screening multifunctional promoters for optimizing the expression of σ hrdB
In our previous study, we designed a Streptomyces regulation system StSS based on the Streptomyces constitutive promoter, housekeeping sigma factor σhrdB, and Streptomyces secondary metabolic promoter, which were assembled into two modules, primary metabolism module (PM) and secondary metabolism module (SM) [26]. The PM included endogenous σhrdB and σhrdB-dependent constitutive promoter P12 − 16 (PkasO* mutant), which was used to express target genes in the primary metabolism phase. SM consisted of the expression cassette of σhrdB under the control of a secondary metabolism promoter (PRVR2353), which maintained continuous activity of the σhrdB-dependent promoter in the secondary metabolism phase to continuously accumulate target metabolites, such as indigoidine (5.2 g/L in shake flask). However, we found that the productivity of target metabolites during the primary metabolism phase was much lower than that during the secondary metabolism phase, which would seriously restrict the high-level production target metabolites in Streptomyces.
Undeniably, σhrdB is the most important housekeeping sigma factor and works for regulating the majority of genes working for the primary metabolism in Streptomyces. Researchers have verified that the intensity of Streptomyces constitutive promoters could be strengthened via over-expressing σhrdB in the primary metabolism stage [31, 32]. These results indicated that the expression of σhrdB was far from being satisfied for the regulation of both endogenous and heterologous elements during the primary metabolism stage. Considering that σhrdB should also work for regulating the heterologous element P12 − 16, a strength constitutive promoter, in StSS, the inadequate expression of σhrdB would be the reason that caused low efficient biosynthesis of target metabolites during the primary metabolism stage. Therefore, in this study, we would optimize the expression module of σhrdB in StSS to increase the productivity of indigoidine during the primary metabolism stage via the promoter engineering strategy (Fig. 1). Whereas the over-expression of σhrdB would be occurred during both primary and secondary metabolism stage, the optimized Streptomyces regulatory system was named StreptomycesGlobal Enhanced System (StGES).
In order to improve the production of terpene S. reveromyceticus SN-593, Khalid et al. mined different kinds of promoters via transcriptome analysis[33]. Considering the high compatibility of Streptomyces promoters among different species, we have verified that PRVR2353 was a classical secondary promoter in other Streptomyces species, which was used for constructing the σhrdB expression module of StSS. In this study, three promoters PRVR2030, PRVR6682, and PRVR9017, which probably possess activity in the primary and secondary metabolism stage, were selected to optimize the σhrdB expression module of StSS. To analyze the character and performance of these promoters, the reporter GusA (a common reporter that catalyzes 5-bromo-4-chloro-3-indolyl β-D-galactopyranoside to a blue product) [34, 35] and indigoidine biosynthetic pathway were used in S. lividans TK24, respectively. As shown in Fig. 2A, 2B, and Additional file 1: Fig. S1A, compared with PRVR6682 and PRVR2353, PRVR2030 and PRVR9017 possessed efficient activity for the expression of GusA at the beginning of the primary metabolism stage, which could be used to optimize the σhrdB expression module and efficiently over-express σhrdB during the primary metabolism stage. In addition, to exhibit the relationship between the properties of these promoters and characteristics of the Streptomyces growth and metabolism, the biosynthesis of indigoidine was used. As shown in Fig. 2C, 2D, and Additional file 1: Fig. S1B, except for PRVR9017, the other three selected promoters PRVR6682, PRVR2353 and PRVR2030 had activity for the expression of IndC during both primary and secondary metabolism stages in S. lividans TK24. However, it is worth noting that the strength of PRVR2030 was strongest during the primary metabolism stage, which would work well for the optimization of StSS and adequate expression of σhrdB during the primary metabolism stage. Therefore, PRVR2030 was used to reconstruct StGES to regulate the S. lividans TK24 for the high-level production of indigoidine.
Construction of St GES for the indigoidine production
In our previous work, the Streptomyces regulatory system StSS was designed and constructed to regulate the biosynthesis of indigoidine in S. lividans TK24, and the production of indigoidine could reach 5.2 g/L in shake flask, which was the highest production of indigoidine in Streptomyces sp. but far from that in other microbial cells [26]. Therefore, here, we should reconstruct a more efficient Streptomyces expression and regulation system. Considering that the productivity of indigoidine during the primary metabolism phase was much higher than that during the secondary metabolism phase, and we affirmed that it was due to the inadequate expression of σhrdB for regulation of both endogenous and heterologous elements during the primary metabolism stage. Therefore, PRVR2030, which had the activity during the whole metabolism stage and more efficient strength during the primary metabolism stage, was selected to optimize the expression of σhrdB and reconstruct the StGES for regulating the production of indigoidine. As shown in Fig. 3A and 3B, compared with the signal module regulated strain PMP12−16-IndC and StSS regulated strain StSS-IndC, the indigoidine production of engineered strain StGES-IndC was significantly increased during the primary metabolism stage, which illustrated that the reconstructed regulation system StGES could efficiently enhance the biosynthesis of indigoidine via increase the expression of σhrdB. In addition, the indigoidine could be continuously produced under the regulatory of StGES during the secondary metabolism stage and the indigoidine yield of engineering strain StGES-IndC was reached 12.39 g/L at 96 h in shake flask, which was 10.50 and 2.88 times to that of engineered strains PMP12−16-IndC and StSS-IndC, respectively (Fig. 3B). Besides that, we found the growth properties, such as biomass accumulation and sporification, of StGES-IndC had been enhanced (Fig. 3C and 3D). These results indicated that the reconstructed regulation system StGES had no effect on the bound between primary and secondary metabolism but was being beneficial to the metabolic ability of Streptomyces. More importantly, the sporification of StGES-IndC was occurred at 72 h, which was 24 h and 48 h earlier than that of StSS-IndC and PMP12−16-IndC, respectively. Just because of the optimized expression of σhrdB, the metabolic performances of StGES-IndC during the primary metabolism stage were significantly improved, so that the indigoidine production of StGES regulatory strain was efficiently increased to the highest level via microbial cell factories.
Considering that the precursor of indigoidine was derived from the glycolysis pathway and TCA cycle, and the glucose in the medium was exhausted at just about 24 h after the fermentation, therefore, glucose and glycerol were supplied into the medium at 24 h, respectively. As shown in Fig. 4A and 4B, the glycerol used as a feed supplement was better than glucose, and the indigoidine yield of engineered strain StGES-IndC was reached 14.95 g/L at 96 h after adding 1% (w/v) glycerol in medium, further improving the ability of the engineered strain StGES-IndC to produce indigoidine and establishing a foundation for the industrial production of indigoidine via Streptomyces cell factory. Interestingly, the biomass of engineered strain StGES-IndC was significantly increased after supplementing glycerol into the medium. Considering that no metabolic pathway of StGES-IndC was further reconstructed, therefore, the improvement of biomass was probably the reason for the increase in indigoidine yield.
Transcriptomic analysis of genes related to indigoidine biosynthesis
In our previous work, we found that the cell metabolism regulated under the StSS had minimal changes to that under PM in global transcription profiles. The reason was probably that the expression of σhrdB was almost not increased during the primary metabolism stage, in which most of σhrdB regulated genes worked. However, under the regulation of StGES, the biomass of engineering strain was increased by 25% and the sporification of engineered strain was advanced from 120 h to 72 h. Since the metabolic pathway of strain StGES-IndC for the indigoidine biosynthesis was not remodeled, undoubtedly, the transcript level of the genome in engineered strain StGES-IndC was significantly changed. To confirm this hypothesis, transcriptomic profiles in engineered strain StGES-IndC were evaluated in comparison with PMP12−16-IndC at the end of the exponential growth phase with the same growth status (72 h). In stark contrast, the transcriptional patterns of engineered strain StGES-IndC exhibited considerable differences from that of strain PMP12−16-IndC, with 351 up-regulated genes and 1016 down-regulated genes (|log2FoldChange|> 1; p < 0.05), among about 7232 total genes (Fig. 5A). These data clearly demonstrated that the global metabolism of the host underwent tremendous changes under StGES regulation. Further, these observations highlight the significant value of StGES for the deep reconstruction of cellular metabolism in the high-level production of indigoidine.
Except that, the KEGG (Kyoto encyclopedia of genes and genomes) pathway enrichment analysis was used to identify the metabolic differences between the engineered strain StGES-IndC and the control strain PMP12−16-IndC, and the results exhibited that most of the genes working for the transcription, translation, and cell growth and death were up-regulated, which would efficiently accelerate the performances of cells. However, most of the genes working for the secondary metabolism were down-regulated, suggesting that the improvement of σhrdB expression during the primary metabolism stage would hinder the secondary metabolism in Streptomyces (Fig. 5B). It is worth noting that significant changes also took place in the glycolysis and TCA cycle pathways. Interestingly, some key genes of the glycolysis pathway and TCA cycle were up-regulated, indicating that the precursors, acetyl-CoA and α-ketoglutaric acid, could be available for indigoidine biosynthesis in StGES regulatory strain. In addition, most of the genes for the L-glutamine metabolism were significantly up-regulated, while key genes for pyruvate, valine, leucine, tryptophan, and phenylalanine metabolisms were significantly down-regulated (Additional file 1: Fig. S2). Thus, these results pointed to a specific pathway to increase the biosynthesis of indigoidine.
Obviously, the differentiation of Streptomyces cells could be regulated by StGES. To explore the reasons for the acceleration of sporulation of StGES regulatory strain, the relative genes should be analyzed. The differentiation of Streptomyces cells could be divided into four stages (Fig. 5C): substrate mycelium formation, aerial hypha formation, sporotrichial formation, and spore maturation. WhiAB and WhiGHI are the most important regulatory pathways for the sporulation in Streptomyces, and the genes regulation between these two pathways is mutual [36 − 40]. During the aerial hypha stage, whiA binds to σwhiG (encoded by whiG) and inhibits the transcription of σwhiG-dependent genes, which hinders the beginning of sporulation. WhiB, encoded by whiB, is also an important regulator, which could combine with WhiA to form a complex WhiAB to activate the expression of key genes required for sporulation, such as bldB, fliP, ftsZ, and ftsK [41 − 44]. In addition, WhiD and SigmaF, indirectly regulated by σwhiG, are two important members of WhiGHI for controlling the probability of spore deformity. Therefore, the expression level of WhiD and SigF would not affect the sporulation. As shown in Fig. 5D, seven genes (bldB, whiB, whiA, whiE, flip, ftsZ, ftsK) were significantly up-regulated and three genes (whiG, whiD, sigF) were significantly down-regulated. The results clearly demonstrated that the process of sporulation was efficiently enhanced under StGES regulation, and the key points of WhiAB and WhiGHI pathways could contribute to further investigation of sporulation by reverse engineering in Streptomyces.
Application performance of the St GES regulatory strain
To verify the practical application value of the indigoidine strain StGES-IndC, a 4 L fermentor was used through batch processing. As shown in Fig. 6, the results illustrated that the production titer of indigoidine was rapidly accumulated after 12 h and the productivity of indigoidine during the primary metabolism stage was more efficient than that during the secondary metabolism stage, which would be significantly beneficial for decreasing the energy consumption. At last, after 120 h, the indigoidine titer reached 46.27 g/L via feed batch culture technology, one of the highest titers reported to date (Table 1) [1, 21 − 26, 45]. Considering that the cheap industrial medium and glycerol were used for feed batch culture, therefore, the excellent performance of strain StGES-IndC exhibited the application prospect for indigoidine production.
Table 1
Indigoidine production by microbial cell factories.
Stains | Production (g/L) | Fermentation scale | Supplement | References |
E. coli | 8.81 g/L | flask | L-glutamine | [1] |
S. coelicolor | 0.59g/L | flask | No | [21] |
E. coli | 2.78 g/L | flask | No | [21] |
A. oryzae | 1.41 g/L | flask | No | [22] |
S. cerevisiae | 0.98 g/L | flask | No | [25] |
S. lividans | 5.2 g/L | flask | No | [26] |
C. glutamicum | 49.30 g/L | bioreactor | glucose | [23] |
R. toruloides | 86.3 g/L | bioreactor | glucose | [24] |
R. toruloides | 2.9 g/L | bioreactor | sorghum lignocellulosic hydrolysate | [24] |
P. putida | 25.6 g/L | bioreactor | glucose | [45] |
S. lividans | 46.27 g/L | bioreactor | glycerol | This study |