2.2 Experimental design
Femtosecond laser processing samples
Figure 1a shows the experimental setup. The experiment used a FemtoYL-50 femtosecond laser system, and a bovine collagen film sample (Yantai Zhenghai Biotechnology Co., Ltd.) with 0.4–0.8 mm thickness. The parameters were chosen to maximally prevent collagen denaturation and eliminate visible carbonization from the processed interface, primarily based on visual and scanning electron microscopy and ultra-deep field 3D microscopy to observe the extent of carbonization.
The quality of the process is influenced by several factors. The amount of defocusing affects the size of the laser spot, which in turn affects the width and taper of the slit. The cutting speed and laser pulse frequency affect the width of the slit and the surface flatness. Processing power affects the width and depth of the cut. The power was initially set at 18.45W based on the material and thickness of the bioremediation membrane, the scanning speed at 300mm/s, frequency at 200KHz, the number of scans at 30, and the focal length at 44.94mm. Figure 1(b) shows the first processing, the out-of-focus amount was set at 2mm, and the surface of the processed sample exhibited visible carbonization, and there was melting. Other parameters remained constant and the defocusing amount was set at 0. The sample was processed again, and the surface of the processed sample had no obvious carbonization to the naked eye in Fig. 1(d). Figure 1(e) shows no melting of the processed edges and a relatively well-maintained fiber structure.
Based on the above processing parameters, we increased the processing speed by increasing the processing power, laser frequency; and scanning speed.
(1) Increasing the processing power
First, the processing power was increased to 25.12W and the results did not improve the processing speed at the same time maintaining the processing quality. In contrast, Fig. 1(f) shows that the carbonization of edges was more serious and the edges became black when observed under a microscope.
(2) Increasing the laser frequency
By adjusting the laser frequency to 300 kHz and keeping the rest of the parameters unchanged, the processing at a suitable interval did not trigger carbonization at the edges, and remained flat (Fig. 1(h)); however, more burrs were in Fig. 1(i) than the laser frequency of 200 kHz.
(3) Increasing the scanning speed
The scanning speed positively correlated with the instantaneous temperature generated during processing, i.e., the faster the scanning speed, the higher the processing temperature. During processing, the borders were easily carbonized to varying degrees after increasing the scanning speed (Fig. 1(j)); thicker areas requiring more than 30 repetitive scans were more severely carbonized (Fig. 1(k)), which was analyzed due to too fast scanning speed. This was due to too fast scanning speed and increased processing temperature.
Through the previous testing phase, balancing all factors, we eventually selected the power of 18.45W, scanning speed of 300mm/s, frequency of 200kHz, out-of-focus amount of 0, and 30 or 60 scans (30 scans in the thinner areas and 60 scans in the thicker areas due to uneven thickness of the sample film) as the optimized parameters to process subsequent samples. The cut surface of the bioremediation membrane cut by this set of parameters was smooth and burr-free, with no carbonization, resulting in a good-quality machined surface.
The mechanical method utilizes a mechanical tool for contact scribing and is currently the most established and commonly used method for processing bioremediation membranes. All test subjects in subsequent experiments were set up as laser and mechanical groups.
The elements of the processing area
The composition of the laser-processed sample was tested before subsequent tests. First, scanning electron microscopy was used for energy spectrum analysis. Sample films of the mechanical and laser group were obtained, respectively. The rough surfaces of the two groups of samples were fixed on the loading platform, and the samples were sprayed with gold at low temperatures. The loading platform was subsequently fixed on the SEM sample table, and the elements in the film and two different processing interfaces were analyzed qualitatively.
FTIR analysis: The samples from the mechanical and laser groups were cut 1cm from the processing interface, and ground to a powder, before mixing with KBr at a ratio of 1:150. The well-mixed sample mixture was transferred to a mold and pressed into ingots under high-light transmission. The spindle was placed on a measuring table before switching on the Fourier transform infrared spectrometer; the scanning interval was set to 4000 − 500 cm− 1 and the resolution was 4 cm− 1. A total of 16 scans were taken for each sample and the two sets of bioremediation membranes were replaced in turn.
UV-Vis absorption spectroscopy
A sample solution with 0.5 mg/ml concentration was prepared, and 0.05 mol/L acetic acid solution was used as the reference; acetic acid and sample solutions of the mechanical and laser groups were injected into the quartz cuvette respectively; the wavelength range was set to 190–300 nm; the scanning interval was 1 nm, and the scanning speed was 100 nm/min.
CD analysis
A 30mg mechanical sample and a 30mg laser sample were dissolved in 0.05mol/L acetic acid solution and 0.5mg/mL sample solution, respectively, before injecting into a 1mm diameter quartz cell at 1000L/h flow rate. The flow rate of the nitrogen flow meter was adjusted to 400L/h. The scanning rate was 100 nm/min, and 3 scans were performed for the reference and sample in sequence.
Molecular particle size
A sample solution with a concentration of 0.5mg/ml was prepared and the trend of the particle size with temperature was measured using a Zeta potential and a nanoparticle size tester, respectively. The mean particle size was the average of the three parallel tests.
Tensile strength
The samples were cut into 60mm×10mm rectangular specimens by mechanical and laser methods, and two sets of membrane samples were subjected to tensile testing using an electronic universal testing machine, with the loading speed set at 2mm/min and the sample membrane fractured from the middle third. Twenty samples were measured in each group and the arithmetic mean was taken.
The experimental results were computed based on the following formula:
Tensile strength: σ = Fb / S0
Elongation at break: σh = (Lh − L0) / L0 × 100%
In vitro degradation capacity
The samples were then weighed and the mass m1 was recorded. The samples were placed in test tubes, sealed, and placed in a constant temperature water bath set at 37°C. The samples were removed at 6h, 10h, 24h, 30h, 34h, and 48h of degradation, washed several times with deionized water, blotted with filter paper, and dried in a vacuum oven at a temperature of 25°C for 24h. The sample film was removed and weighed (recorded as m2).
The degradation rate of the sample was calculated using the formula.
D = (m1 − m2) / m1 × 100%
Hygroscopicity test
Six groups of sample films (2.5cm×2.5cm) were dried in an oven for 4h, then the dry weight m1 was weighed and recorded. Six 50×30 weighing bottles were labeled as the mechanical group and laser group in half, and the sample films were placed into the corresponding numbered weighing bottles, respectively. Exactly 10ml deionized water was added to each weighing bottle, and soaked for 24h. One corner of the membrane was lifted using tweezers until there were no drops. An electronic balance was used to accurately weigh and record the mass m2.
The bioremediation membrane water absorption was computed by the following water absorption formula:
W= (m2 − m1) / m1 × 100%
Determination of pH
Exactly 1g of each sample film of the mechanical group and laser group was soaked in 10ml of deionized water at 37℃ for 12h.The degradation solution of biofilm degraded in PBS solution for two months was also taken. The pH values of the different samples were measured using an electronic precision pH meter on five parallel samples from each group. The electrode was cleaned with deionized water; the electrode surface was dried; the pH meter was preheated for more than 5 min before calibration; the electrode was cleaned with deionized water and the solution to be measured, inserted into the sample solution, before reading the pH value after digital stabilization. The measurement was repeated three times for each sample solution.
Co-culture of fibroblasts and natural bioremediation membrane
The bioremediation membrane was processed in the ultra-clean table by drilling into the circular bioremediation membrane with a diameter of 6mm as the mechanical group, whereas the bioremediation membrane with a diameter of 6mm was cut by laser as the laser group. The two groups of membrane materials were immersed in 75% alcohol for 2h for disinfection; the sample materials were then rinsed 3 times with PBS, and irradiated with a UV lamp for 30min. Each group of triple holes was placed at the middle bottom of the 96-well plate. The suspension of the third generation of fibroblasts was inoculated at the center of the sample surface at a concentration of 2×104 cells/mL, 500µL per well, and placed in a cell culture box at 37℃ for compound culture. The medium was changed every 2–3 days. At 12h, 24h, 48h, and 72h of culture, the surface of the material was gently washed with PBS, and the adhesion and growth of the membrane surface were observed under a phase-contrast microscope.
CCK-8 cell proliferation detection
In the ultra-clean table, the bioremediation membrane was processed into a circular bioremediation membrane with a diameter of 6mm through-hole drilling as the mechanical group. Bioremediation membranes with a diameter of 6mm were cut by laser as the laser group. In the ultra-clean bench, 0.5 ml of PBS solution was added to each well plate of the 96-well plate, placing two groups of membrane samples at the bottom center of the well plate. A blank group without membrane samples was set up, and the pre-added PBS buffer solution was discarded in the well plate before adding the fibroblast special medium. The medium in the well plate was absorbed and discarded after incubating for 12h in a CO2 cell incubator (37℃, CO2 5.0%).
The third-generation fibroblasts, which had grown into a dense monolayer, were removed from the cell culture chamber, and the original culture medium was vacuumed with a pipette. Exactly 1ml trypsin digestion solution was added to the T-bottle, and the T-bottle was placed in the cell culture box at 37℃. After the cells became round and fell off from the T-bottle, a fibroblast special culture medium was added to the T-bottle to terminate digestion. The cells were then blown away and the cell concentration was adjusted to 2×104 cells/mL with a fibroblast special medium. The suspension of the third generation of fibroblasts was inoculated on the sample surface at a concentration of 2×104 cells /ml, 500µL per well, and combined culture was conducted in the cell incubator. The medium was changed every 3 days, and on the 1st, 3rd, 5th, and 7th days of culture, respectively. Exactly 10µL 10% CCK-8 reagent was added into 3 wells from each group. The well plate was placed into the saturated humidity cell culture box for further cultivation for 4h. Afterward, the absorbance value at 450nm was measured with a microplate reader; the blank well was adjusted to zero. CCK-8 reagent was also added to the blank control group without membrane samples. Experiments were conducted under similar conditions. Eventually, the time and absorbance values were used as coordinates to draw the cell proliferation curve.
Double fluorescence staining with calcein/ethidium homodimer
In the ultra-clean table, the bioremediation membrane was processed into a round bioremediation membrane with a diameter of 10mm through-hole drilling as the mechanical group. The bioremediation membrane with a diameter of 10mm was cut by laser as the laser group. They were placed at the middle bottom of 48-well plates, and a blank control group without membrane samples was set. The third-generation fibroblast suspension was inoculated on the surface of the sample at a concentration of 2×104 cells /ml, 500µ L per well, and the medium was changed every 2 days. On the 7th day of culture, 6 wells were taken respectively, cleaned twice with PBS, and a suitable amount of calcein/ethidium homodimer mixed dye was added into the Wells for staining. Subsequently, the cell surface was washed with PBS, and the cell growth as well as adhesion on the material surface were observed under blue excitation light (490nm) in an inverted fluorescence microscope.