3.1. Alkali impregnation and PDADMAC assisted cellulase treatment
A pretreatment method for wheat straw pulping was proposed, which used alkali impregnation and PDADMAC-assisted cellulase to pretreat wheat straw, thereby improving the quality of wheat straw into pulp (Fig. 1). The natural cuticle on the surface of wheat straw will prevent the enzyme from moistening and softening the wheat straw fiber. The pretreatment of wheat straw with alkali impregnation can destroy the cuticle of wheat straw. The cell walls of wheat straw fiber cells are rich in lignin, which typically hinders cellulase treatment [37]. However, alkali impregnation can partially dissolve the lignin [38], thereby enhancing the subsequent efficiency of cellulase treatment.
Both cellulose and cellulase are negatively charged, so there is a certain electrostatic repulsion between them. PDADMAC, a cationic polyelectrolyte with a higher charge, increases the zeta potential of wheat straw, increasing the adsorption of cellulase on cellulose fibers due to favorable electrostatic interactions. In the process of PDADMAC-assisted cellulase pretreatment pulp, the molecular weight of PDADMAC would also affect the adsorption of cellulase on cellulose due to the porous nature of cellulose fibers. Low Mw PDADMAC is easier to interact with pulp fibers through electrostatic interactions or bridging mechanisms than its high Mw counterpart, since more surfaces will be available for low Mw PDADMAC, therefore low Mw PDADMAC was selected in this experiment [35].
3.2. Alkali impregnation
SEM was used to analyze the surface morphology of wheat straw before and after alkali impregnation to determine the treatment effect of alkali impregnation on the surface of wheat straw. The unalkali-impregnated wheat straw is depicted in Fig. 2a(i), a(ii), and a(iii), revealing a smooth stratum corneum on its surface. Its composition is mainly fat, pectin and wax, forming a dense protective layer for the internal fibers[27] [38], which hinders the efficiency of subsequent treatment by cellulase.
The alkali impregnation process results in the destruction of the stratum corneum on the surface of wheat straw, as depicted in Fig. 2b(i), b(ii), and b(iii). Consequently, the internal fibers become gradually exposed, thereby reducing fiber entanglement during pulping. Moreover, this treatment softens and moistens the inner fibers of wheat straw, minimizing fiber damage during pulping. Simultaneously, it enhances cellulose accessibility and improves subsequent cellulase processing efficiency.
3.3. Adsorption of cellulase on wheat straw
The effect of cellulase adsorption on wheat straw after the addition of PDADMAC is shown in Fig. 3. As shown in the Fig. 3a, the CAIR showed a relatively flat trend of improvement when the concentration of PDADMAC was low, and as the concentration of PDADMAC increased, the CAIR showed a rapid increase. When the PDADMAC concentration reached 1.0×10− 3 g/g wheat straw, the CAIR reached 42.28% and gradually leveled off. This could be attributed to the incomplete coverage of wheat straw surface by PDADMAC at low concentrations; however, with increasing PDADMAC concentration, the exposed fibers on the wheat straw surface were progressively coated, resulting in the attainment of maximum cellulase adsorption.
3.4. Cellulase distribution
Fluorescence confocal laser scanning microscopy (CLSM) is commonly used to observe micron-sized particles or cells. The application of CLSM enables the acquisition of cross-sectional images of pretreated wood particles immersed in fluorescently labeled cellulase solutions, facilitating the observation of specific areas where cellulase exhibits preferential binding to the material [39]. Additionally, CLSM allows for real-time visualization of enzyme systems on both untreated and delignified plant cell walls [40]. In this study, the distribution of cellulase on the wheat straw surface was determined by the CLSM technique. FITC can specifically bind cellulase and has strong fluorescence, so it was used as a probe.
The CLSM results are presented in Fig. 4, illustrating the correlation between fluorescence intensity and cellulase distribution. In Fig. 4a and d, it is evident that cellulase deposition occurs on the surface of wheat straw in both the cellulase treatment alone and PDADMAC-assisted treatment. Specifically, cellulase predominantly localizes within the stomata and crevices of the cuticle on the wheat straw surface. The fluorescence intensity at the surface grain and stomatal locations in Fig. 4d is significantly stronger and more uniform compared to that in Fig. 4a. The average fluorescence intensity, calculated using Image J software for Fig. 4b and e, reveals that the average fluorescence intensity of Fig. 4e is higher than that of Fig. 4b, indicating a greater adsorption of cellulase on the straw surface with PDADMAC-assisted treatment compared to treatment with cellulase alone.
The result suggests that, in the absence of other treatments, a significant portion of the added cellulase remains in solution rather than binding to the fibers due to electrostatic repulsion between them, leading to reduced efficiency in feedstock treatment by cellulase. However, the introduction of cationic PDADMAC alters this scenario by enhancing cellulase adsorption onto the fibers and improving treatment efficiency.
3.5. Three-dimensional structure analysis of wheat straw
The technique of Micro-CT, a non-invasive and non-destructive imaging method [41], employs X-rays to scan the sample without causing any damage, enabling the acquisition of internal structural information and detailed three-dimensional insights within the tested specimen. The internode of wheat straw is a hollow cylinder composed primarily of parenchymatous ground tissue, vascular bundles, and epidermis [42]. The epidermis of wheat straw is typically characterized by a higher degree of cellular density compared to the parenchyma tissue. The inner layer, which exhibits a dense arrangement, primarily consists of vascular cells and vascular tissue. Towards the innermost region, the vascular bundle cells transition into parenchyma cells that possess larger dimensions and a lower level of cellular packing [43].
The three-dimensional structure of wheat straw after enzyme treatment is shown in Fig. 5, where the vascular bundle tissue in the inner part of Fig. 5a is partially degraded, and the overall is still denser. In Fig. 5b, the inner vascular bundle tissue has been significantly degraded, and the vascular bundle tissues on both sides are also in a looser state. Figure 5d shows that the surface protrusions are detached compared to Fig. 5c. This may be attributed to the fact that cellulase primarily targets the fibers within the vascular bundle tissue of wheat straw, with a lesser impact on its surface [23]. With the aid of PDADMAC, the efficiency of cellulase treatment was improved and the internal vascular tissues were degraded to a greater extent.
3.6. Pulp characteristics analysis
The wheat straw is subjected to alkali impregnation as a pretreatment, followed by cellulase treatment, and finally processed into pulp using a high-concentration disc mill. The physical property test results of the pulp-formed paper are shown in Fig. 6 (a). The results of the water filtration test of the pulp are shown in Fig. 7. The conditions were 10 U/g, 15 U/g and 20 U/g cellulase alone and PDADMAC-assisted cellulase treatment, respectively.
The results depicted in Fig. 6 (a) demonstrate that the incorporation of PDADMAC enhances the physical properties of paper formation under equivalent cellulase treatment. This can be attributed to the fact that cellulase enzymatically degrades a portion of the fibrous tissue with cuticle on the surface of wheat straw, resulting in improved wetting ability and fiber softening. Consequently, this reduces fiber damage during milling and ultimately enhances pulp paper strength. With the addition of PDADMAC, the adsorption of cellulase onto wheat straw fibers is enhanced due to favorable electrostatic attraction, thereby enhancing the processing efficiency of cellulase and facilitating thorough wetting and filamentation of wheat straw fibers. Consequently, this leads to improved physical properties of pulp paper. In addition, the tearing index of the pulp finished paper was reduced at 15 U/g cellulase plus PDADMAC treatment instead, probably because the addition of PDADMAC led to more local enzymatic degradation under the condition of higher cellulase dosage, which resulted in more weak links in the fiber structure and reduced the tearing performance of the paper [44].
A comparative analysis of PDADMAC-assisted treatments was also conducted in a similar manner for xylanase and lipase. The findings pertaining to paper properties are illustrated in Fig. 6b and c, wherein the incorporation of PDADMAC exhibited comparable enhancements on the efficacy of both xylanase and lipase treatment. Specifically, lipase effectively eliminates surface wax from wheat straw, thereby facilitating solution penetration and ultimately improving paper performance as well as its inherent properties. Xylanase can enhance the fiber treatment during the pulping process by hydrolyzing some of the hemicellulose in the wheat straw to improve paper properties.
The results of pulp water filtration performance are shown in Fig. 7 (a). The results show the mass of water removed in 30 s from a suspension of the same weight of absolutely dry pulp mixed with 1000 ml of water. The filtered water weight of the pulp was lowest at 10 U/g cellulase alone, with only 336 g in 30 s. The filtered water weight of the pulp was 399 g and 419 g within 30 s under the action of 15 U/g and 20 U/g cellulase alone, respectively. 10 U/g, 15 U/g and 20 U/g cellulase dosage increased the filtered water quality of the pulp suspension to 455 g, 464 g and 465 g in 30 s after the addition of PDADMAC, respectively. The cellulase selectively hydrolyzes the fine fibers in the pulp, resulting in a reduction of the fine fraction on the fiber surface and a relative increase in the long fiber fraction. Additionally, cellulase exhibits flocculating properties towards the fine fraction, thereby enhancing pulp filtration water quality. The incorporation of PDADMAC significantly enhances the treatment efficiency of cellulase, augments its hydrolysis effect on cellulose, and improves the filtration quality of pulp. Additionally, PDADMAC can modify the charge characteristics of fibers, reducing inter-fiber repulsion and promoting fiber flocculation, thereby facilitating water removal. The water filtration performance of PDADMAC-assisted 10 U/g cellulase treatment compared to the PDADMAC-assisted 15 U/g cellulase treatment tested was found to be essentially equivalent, likely attributed to the enhanced efficiency of cellulase treatment resulting in the reformation of long fibers into finer ones. These results show that the addition of PDADMAC improves the processing efficiency of cellulase, reduces the amount of cellulase, and improves the performance of pulp.
The water filtration effect of PDADMAC-assisted treatment of xylanase and lipase was also investigated. The results are shown in Fig. 7 (b) and (c). At a xylanase dosage of 15 U/g, the addition of PDADMAC increased the filtered water weight from 374 g to 379 g, with little or no improvement to the filtered water effect. The filtered water weight in 30 s was 376 g at 20 U/g of xylanase and 408 g at PDADMAC assisted treatment, an increase of 8.51%. The addition of PDADMAC during the lipase treatment reduced the filtered water weight of the pulp.