Particles characterization
Figure 1 shows size distribution and SEM micrographs of the synthesized copper particles. As it can be seen, images confirmed the spherical shape of the particles and evidenced that they form clusters, getting closer to each other. In the case of Si-Cu samples it was found more free particles than in the case of Cu samples, probably due to the stabilizing effect of silica coating that avoid particles agglomeration. From SEM micrographs it was determined that mean diameter of agglomerates of Cu particles varied between 63 and 160 nm; meanwhile for Si-Cu particles it was registered values from 125 to 938 nm. The higher size of Si-Cu agglomerates could be associated to higher Si-Cu particles size, compared to Cu particles.
Both type of particles presented a monomodal size distribution. Histograms presented symmetrical gaussian curves with a median size of 2.53 nm, a mean size of 2.97 nm, and a mode of 2.79 nm for Cu particles; meanwhile for Si-Cu particles these values were 76.21, 96.85, and 82.69 nm, respectively. The differences between particles size determined by SEM and laser diffraction (LD) could be mainly attributed to the good dispersion of particles achieved during laser diffraction analysis, meanwhile in SEM observations particles were found as agglomerates. The equipment employed for LD has a high-output centrifugal pump to ensure consistent dispersion and flow of most of the particles. On the other hand, silica was homogeneously distributed around the copper particles forming a thin coating, which increased particles size without affecting their morphology. Taking into account results of LD, all copper particles presented nanometric dimensions; meanwhile some particles coated with silica were micro-sized. Even though, smaller sizes were achieved by Cu particles and, surely, they offer higher activity,naked particles resulted in a major cluster formation possibly causing a decrease in their essential properties. Similar explanation was given by Tolaymat et al. (2010) and Din and Rehan (2016).
Films characterization
All tested formulations allow obtaining films with homogeneous appearance and easy to handle. Visually, they were translucent and presented a significant pigmentation, which increased with particles concentration. Besides, this coloration was more marked for TPS/Si-Cu films.
In Figure 2 are shown SEM micrographs of TPS films containing 0.50 % cooper particles as representative images of the other assayed particles concentrations. The presence of starch unmelted granules was not observed in any of the studied samples, probably due to a good materials processing by melt-mixing and thermo-compression. In addition, starch thermal plasticization was reached since no perpendicular channels to film surface, produced by glycerol migration from the matrix, were observed (Castillo et al., 2015). Surface and cross-sections of TPS/Cu films resulted smooth and no pores or cracks were detected (Figures 2a). Copper particles were not observed by SEM, probably due to their nanometric size and well-dispersion within the matrix. This observation is the consequence of the good thermal processing that allowed a homogeneous distribution of Cu particles within the TPS. In the case of TPS/Si-Cu particles, several cracks were evidenced plus some loose particles, which were pulled-out from the matrix when films were cryo-fractured (Figures 2b). The fact that this undesirable phenomenon was not detected in TPS/Cu composites but it was present in TPS/Si-Cu films could be attributed with the less compatibility of coated particles with the starch matrix than naked ones. On the other hand, Si-Cu particles which remained inside the matrix were not visualized at the employed magnifications during SEM observations, probably due to their size.
In Supplementary information FT-IR of the obtained films can be observed (Figure S1). In all the spectra, starch characteristic bands were present: a broad and strong band between 3726 and 3007 cm-1, corresponding to the stretching of OH groups; bands located at 2920 and 2950 cm-1, associated to CH and CH2; bands at 1168, 1082 and 984 cm-1, due to vibrations of the -C-O-C- bonds in glucose; and signals at 931, 861, 771, 714, 608 and 575 cm-1 ascribed to the piranosic ring. Comparing the spectra of TPS/Cu and TPS/Si-Cu with the corresponding to TPS, no significant differences could be observed mainly due to the low particle concentration in the TPS matrix.
Luminosity and color parameters of TPS films containing copper particles are schematically represented in Figure 3. In accordance withLabrecque and Milne (2011), packaging color entices and influences consumer perceptions, and it significantly affects the identification of products/brands. Thus, films color evaluation results relevant to find potential applications of these materials in food packaging. Luminosity (L*) of TPS films decreased significantly with Cu and Si-Cu particles addition. While the a* and b* parameters got higher as particles concentration increased. Similar effect was reported by Hasheminya et al. (2018) for nanobiocomposites based on kefiran-carboxymethyl cellulose and copper oxide nanoparticles. These results can be attributed to the inherent color of copper particles that gives to TPS films a brownish hue. The intense coloring of composite films containing Cu and Si-Cu could affect their application as food packaging. In this sense, they could not be appropriated for developing packaging employed to offer the product to the consumer, but they could be an interesting alternative to non-biodegradable materials used as primary packaging such as individual bags or separating films for slices of cold cuts orfresh meat products, such as hamburgers. For some applications, films would be inside the packaging that consumers acquire and they are not visible. Then, the color of TPS composite films would not affect the acceptability of food products.
Figure 4 shows the effect of Cu and Si-Cu particles on TPS films transparency. As it can be observed, copper particles induced a reduction on transparency values of TPS film. Several authors stressed that the decreased visible light transmission is attributed to opacity, hindrance of light transmission, and the scattering of light by particles as well as the distribution of particles on the polymer matrix (Hasheminya et al., 2018; Sahraee et al., 2017; Shankar et al., 2017). Generally, opaque films limiting visible transmission are appropriate packaging polymers, which can reduce oxidation and discoloration induced by light (Kim and Min, 2012). Within this context, the proposal of using these composite materials to develop individual bags-type packaging or separating films for cold cuts or fresh hamburgers is reinforced with transparency values since, generally, these meat products are susceptible to light-induced oxidation.
Mechanical properties of films are important to ensure integrity during transportation, handling, and storage of packaged foods (Rouhi et al., 2017). Particularly, if these composite films will be used to obtain individual bags or separating films, it is important that they are tough and flexible. From some preliminary assays, it was observed that the low assayed particles concentrations (0.25 and 0.50 %) did not have a significantly effect on TPS mechanical properties; therefore, results included in this work correspond to TPS films containing 0, 0.75, 1 and 5 % Cu and Si-Cu particles. Stress-strain curves of TPS and composites films showed that their mechanical behavior corresponds to ductile materials (Figure S2). The effect of copper particles on the mechanical properties of TPS films is presented in Figure 5. Regarding maximum tensile strength, Cu and Si-Cu particles addition at 0.75 and 1 % increased this mechanical property, but this effect was not significant (Figure 5a). Whilst, when it was incorporated 5 % Cu and Si-Cu particles, maximum tensile strength had an increment of 13 and 28 %, respectively. This increment in maximum tensile strength is an indicative that copper particles act as a reinforcing agent of TPS matrix. Accordingly, Ortega et al. (2017) reported analogous results for composite starch films containing green synthesized silver nanoparticles. On the other hand, composites containing 0.75, 1, and 5 % copper particles presented elongation at break values notably lower than TPS films, regardless if particles were naked or coated with silica (Figure 5b). Adding 0.75, 1, and 5 % Cu particles produce a reduction of 19, 33, and 68 % in elongation at break, respectively. Meanwhile 0.75, 1, and 5 % of Si-Cu particles decreased 15, 25, and 58 % elongation at break values, respectively. This behavior is mainly due to the anti-plasticization phenomenon; copper particles may act as an anti-plasticizer by increasing interactions, reducing the free volume between the biopolymer chains, and decreasing the flexibility of the films. Similar explanation was given by Oleyaei et al. (2016) studying the modification of physicochemical and thermal properties of starch films by incorporation of TiO2 nanoparticles. Adding copper particles to TPS films at 1 and 5 %, despite more tough materials were developed, especially with 5 %, they resulted less ductile and flexible. It is important to note that ductility is a relevant mechanical issue for film applications since it determines the degree of allowable material deformation up to fracture (Castillo et al., 2015). Accordingly, the loss of flexibility might be a limitation if these materials will be use to obtain individual bags or separating films as primary food packages, so lower copper particles concentrations than 1 % are recommended to manufacture these films.
Antimicrobial activity assays
From composite films characterization, it was demonstrated that adding to TPS, copper particles at concentrations higher than 1 %, it was obtained quite pigmented films and not very flexible. Therefore, antimicrobial assays were carried out only with composite films containing copper particles up to 0.75 %. On the other hand, if the proposal is to use these composite films to develop primary packaging which will be in contact with meat products, it is important to test some of the main microorganisms responsible of foodborne diseases. According to Omer et al. (2018), one of the organisms causing most reported meat-related outbreaks is verotoxin-producing E. coli (VTEC); meanwhile S. aureus is other bacteria linked to meat-associated diseases, but less frequent. Therefore, TPS composites with 0, 0.25, 0.50, and 0.75 % Cu and Si-Cu particles were assayed to evaluate their antimicrobial capacity against E. coli and S. aureus.
Antimicrobial assays results are shown in Table 1. As it can be observed, TPS/Cu and TPS/Si-Cu samples showed antimicrobial activity against both Gram-positive (S. aureus) and Gram-negative (E. coli) bacteria; meanwhile TPS films without copper particles did not show this functional property. All composites films evidenced R(log) values above 2, regardless particles type and concentration. This is the value required by the JIS (Japanese Industrial Standards) to consider a material as an effective antimicrobial. Thus, no significant differences were detected between antimicrobial capacity of TPS films with naked or coated copper nor with the different particle concentrations assayed. This could be because of the minimal antimicrobial concentration was reached in all studied samples. These results suggested that the improvement in particles stability by silica coating did not reduce their antimicrobial effect.
Table 1
Antimicrobial activity of TPS composite films containing Cu and Si-Cu particles against S. aureus and E. coli.
Sample
|
S. aureus
|
E. coli
|
CFU/mL
|
D%
|
R (log)
|
CFU/mL
|
D%
|
R (log)
|
TPS
|
2.6 x106
|
-
|
-
|
1.6 x107
|
-
|
-
|
TPS/Cu0.25
|
60
|
99.996
|
4.6
|
2.6 x 104
|
99.860
|
3.4
|
TPS/Cu0.50
|
32
|
99.998
|
4.7
|
4.0 x 103
|
99.976
|
4.1
|
TPS/Cu0.75
|
18
|
99.999
|
5.5
|
1.3 x 104
|
99.920
|
3.1
|
TPS/Si-Cu0.25
|
77
|
99.995
|
4.4
|
7.3 x 103
|
99.956
|
3.4
|
TPS/Si-Cu0.50
|
100
|
99.994
|
4.2
|
4.0 x 103
|
99.976
|
4.1
|
TPS/Si-Cu0.75
|
24
|
99.998
|
5.2
|
1.3 x 103
|
99.992
|
5.0
|
Copper release
The use of antimicrobial packaging increases food safety (Rizzolo et al., 2016) and minimize the addition of synthetic additives directly to food (Moradi et al., 2016). Besides, some antimicrobial agents confer to food products unpleasant sensory characteristics and additives incorporation into packaging avoids this issue (da Silva Dannenberg et al., 2016). Antimicrobials should exert their action on the food surface, where microbial contamination is more intense (Appendiniand Hotchkiss, 2002). Coma (2008) stressed that additives incorporation to package materials allows a gradual release of them on the food surface, prolonging the time of action/protection. For that reason, it is relevant to evaluate the migration or release capacity of the additive from the package in order to determine if its concentration on food surface is the minimum inhibitory concentration to different microorganisms responsible of foodborne diseases and if it is below the maximum allows by the legislation. Several factors may affect active compounds released from biopolymer films, being the most relevant the concentration gradient of the antimicrobial, active agent characteristics, and the matrix nature (Castillo et al., 2017). In this work, water was selected as simulant of aqueous foods, evaluating the migration capacity of Cu and Si-Cu particles from TPS matrix. In Table 2 are shown the amount of released copper per gram of TPS, considering the different composites studied. The fact that copper particles have migrated from TPS films, independently if they are naked or coated, to the aqueous medium could be attributed to the quick water penetration into to the starch-glycerol matrix, allowing the diffusion of the active compounds to the simulant. Similar explanation was given by Piñeros-Hernandez et al. (2017) for the release of rosemary extracts from cassava starch films to an aqueous medium. As it can be observed, released copper from TPS/Si-Cu films was significantly lower than the amount released from TPS/Cu composites. This outcome reinforced the idea that silica coating increased particles stability, diminishing copper migration from the film to surrounding aqueous media. On the other hand, no many data were found in the literature regarding the minimum inhibitory concentration for the tested microorganisms (E. coli and S. aureus) exposed to copper particles. One of the few reported values is the one determined by Bondarenko et al. (2013) who studied the use of different nanoparticles to fight the undesirable growth of bacteria, fungi, and algae. These authors stressed that the minimum inhibitory concentration for bacteria was 200 mg/L for CuO nanoparticles. Cu particles concentrations in the assayed aqueous simulant resulted higher than the corresponding values for Si-Cu particles, in accordance with migration results. Besides, naked particles concentration in the aqueous medium resulted above the minimum inhibitory concentration value given by Bondarenko et al. (2013). This aspect is a promising result and make these composite materials suitable for food packaging applications.
Table 2
Released copper from TPS composite films containing Cu and Si-Cu particles to water and copper concentration in the simulant aqueous medium.
Composite
|
Released Cu
(ng Cu2+/g TPS)
|
Cu concentration in water
(mg/L)
|
TPS/Cu0.25
|
34.4 ± 9.1
|
245.8 ± 44.2
|
TPS/Cu0.50
|
34.3 ± 4.6
|
257.6 ± 39.8
|
TPS/Cu0.75
|
41.4 ± 2.1
|
273.7 ± 28.5
|
TPS/Si-Cu0.25
|
5.1 ± 0.7
|
35.8 ± 14.1
|
TPS/Si-Cu0.50
|
6.6 ± 0.5
|
44.8 ± 6.1
|
TPS/Si-Cu0.75
|
4.6 ± 1.8
|
55.9 ± 14.8
|