Synthesis of Ni3S2/ZrCoFe-LDH@NF electrode
The Ni3S2/ZrCoFe-LDH@NF catalysts were prepared by a two-step method and optimized by modulating the initial concentration of Fe elements (1.0 mmol and 2.0 mmol). Figure 1 shows a schematic diagram of the synthesis process. The three-dimensional porous NF structure (Fig. S 1a) can be used as a catalyst carrier due to its good electrical conductivity and provides a source of Ni. A layer of ZrCoFe-LDH structure was first formed on the NF by electrodeposition, and then the obtained product was sulfurized to finally obtain the Ni3S2/ZrCoFe-LDH@NF heterojunction catalyst.
Physical and structural analysis
Scanning electron microscopy (SEM) was used to analyze the indicated morphology and structure of the catalysts.The SEM image of the ZrCoFe-LDH@NF catalysts showed a uniform lamellar stacking structure (Fig.S1).After the introduction of Ni3S2, the morphology and structure changed, as shown in Fig.S2, with some particles stacked on top of the original lamellae.As the concentration of elemental Fe gradually increased, the particles become fine and uniform, but when the Fe element concentration is 0.2 mmol, the particles are fine and uniform, as shown in Fig. 2a. The results show that the introduction of Ni3S2 can effectively affect the specific surface area of the catalyst. In addition, the NF surface was initially smooth as can be seen from the low-resolution SEM image in Fig. S1. However, after Ni3S2/ZrCoFe-LDH synthesis, the structure of the NF scaffold became rough due to the increase of active adsorption sites on the catalyst (Fig. S2a). The internal structural features of Ni3S2/ZrCoFe-LDH@NF were further analyzed using transmission electron microscopy (TEM). Figure 2b shows the TEM image, from which it can be seen that Ni3S2/ZrCoFe-LDH@NF is a stacking of small particles on lamellae, which is in perfect agreement with Fig. 2a. Figure 2c shows the HRTEM image, in which the lattice spacing of 0.2 nm is attributed to the (202) crystallographic plane of Ni3S2 (JCPDS No. 44-1418), and the lattice spacing of 0.26 nm is attributed to the (102) crystallographic plane of ZrCoFe-LDH (JCPDS No. 46–0605), which indicates that the Ni3S2/ZrCoFe -LDH heterostructure. This heterostructure can form more electron holes, increase the active sites for electrocatalysis, and improve the catalyst conductivity and electron migration, thus accelerating the reaction rate. The EDS data of Fig. 2d-j and Fig. S3 show that Ni3S2/ZrCoFe-LDH@NF consists of the elements Co, Fe, Ni, S, O, and Zr with a uniform distribution of each element.
The lattices of the prepared Ni3S2/ZrCoFe-LDH@NF catalysts were characterized by X-ray diffraction (XRD) and the results are shown in Fig. 3. The XRD of Ni3S2/ZrCoFe-LDH@NF, ZrCoFe-LDH@NF and Ni3S2@NF catalyst electrodes are shown in Fig. 3. The diffraction peaks located at 2θ = 44.5°, 51.8° and 76.3° in the XRD patterns of all electrodes correspond to each other with the (111), (200) and (220) crystal planes of Ni (JCPDS No. 04-0850), all of which are diffraction peaks of NF. Ni3S2/ZrCoFe-LDH@NF at 2θ = 11.5°, 23.2° and 34.4 The diffraction peaks at 2θ = 27.1°, 31.1°, and 49.7° correspond to the (003), (006), and (102) crystal planes (JCPDS No. 46–0605) of ZrCoFe-LDH@NF, and the diffraction peaks at 2θ = 27.1°, 31.1°, and 49.7° correspond to the (101), (110), and (113) crystal planes (JCPDS No. 44- 1418) correspond to each other. The decrease of the diffraction peaks in the Ni3S2/ZrCoFe-LDH@NF electrode in the figure with respect to the single electrode is due to the formation of a heterojunction, which leads to a decrease in crystallinity. It can be seen that the Ni3S2/ZrCoFe-LDH@NF composite electrode can be prepared by two-step synthesis.
The Ni3S2/ZrCoFe-LDH@NF electrode was analyzed for its chemical composition valence using X-ray electron spectroscopy (XPS). The full spectrum shows the presence of the elements Ni, S, Zr, Co and Fe (Fig. 3b), which is consistent with the EDX analysis. Figure 3c shows the high-resolution XPS spectrum of Ni 2p, Ni3S2/ZrCoFe-LDH@NF Strong Ni 2p3/2 and Ni 2p1/2 peaks were observed at binding energies of 855.90 eV and 873.74 eV. The energy difference of 17.84 eV between the two peaks indicates the coexistence of Ni2+ and Ni3+ oxidation states [39]. Where "Sat." is the satellite peak [40]. It is clearly seen in the figure that the Ni 2p3/2 and Ni 2p1/2 peaks of Ni3S2/ZrCoFe-LDH@NF-after electrochemical testing are shifted by -0.19 eV and − 0.33 eV, respectively. The high-resolution XPS spectra of Fe 2p are shown in Fig. 3d. The peaks at 717.27 eV and 724.83 eV are the peaks of Fe 2p3/2 and Fe 2p1/2 peaks, in which the ZrCoFe-LDH@NF peak position is significantly shifted, probably due to the complexation of Ni3S2 and ZrCoFe-LDH. Figure 3e shows the XPS map of Co 2p, in which the Co 2p3/2 and Co 2p1/2 peaks of Co3+ are shown to be centered at 780.79 eV and 797.13 eV, and the peaks located at 782.30 eV and 803.05 eV correspond to Co2+ with satellite peaks [41, 42]. Compared with ZrCoFe-LDH@NF, the Co 2p peaks in Ni3S2/ZrCoFe-LDH@NF electrodes are significantly shifted, which may be consistent with the shift of the Fe 2p peaks, due to the complexation of Ni3S2 and ZrCoFe-LDH. Figure 3f shows the XPS map of Zr 3d with peaks out at 182.15 eV and 184.65 eV corresponding to Zr 3d5/2 and Zr 3d3/2 [43]. As with Co and Fe, the single electrodes have peak shifts. Fig. S4b shows the S 2p XPS map of the Ni3S2/ZrCoFe-LDH@NF features S 2p3/2 and S 2p1/2 peaks with binding energies at 162.8 eV and 164.0 eV, indicating the electrical formation of metal sulfides at the Ni-S bonding site corresponding to S2− [44]. The target electrode exhibited some peak shifts compared to the single motor.
Electrocatalytic OER performance
The OER performance of Ni3S2/ZrCoFe-LDH@NF electrocatalysts was evaluated using a three-electrode system in a 1 M KOH alkaline electrolyte, with the catalysts, carbon rods, and Hg/HgO serving as the working electrode, auxiliary electrode, and reference electrode, respectively. The OER performance of the electrodes prepared with different Fe concentrations was firstly evaluated (Fig.S5), and it was observed that Ni3S2/ZrCoFe-LDH@NF-2 had a good OER performance, and the OER performance of Ni3S2@NF, ZrCoFe-LDH@NF, IrO2@NF and NF were compared. Figure 4a shows the linear scanning voltammetric curves (LSV) of various catalyst electrodes after IR correction. The optimized Ni3S2/ZrCoFe-LDH@NF has the lowest negative current, and the anodic current increases sharply with the increase of driving voltage, even exceeding the performance of the noble metal IrO2@NF catalyst. The Tafel slope is an important parameter for evaluating the fast and slow HER kinetics[45], and the smaller the Tafel slope is, the better the catalytic kinetics of the electrode is. The Tafel slope was obtained by fitting the polarization curves of the catalytic electrodes to evaluate the reaction kinetics of the catalysts in the OER process, and the results are shown in Fig. 4b. Ni3S2/ZrCoFe-LDH@NF, ZrCoFe-LDH@NF, Ni3S2@NF and IrO2@NF The Tafel slopes of 90.9 mV·dec− 1, 108.2 mV·dec− 1, 130.2 mV·dec− 1, and 125.4 mV·dec− 1 were all lower than that of the basal NF (168.9 mV·dec− 1) in that order. Based on the polarization curves, the overpotentials of different catalytic electrodes with a current density of 100 mA·cm− 2 were compared, and the results are shown in Fig. 4c. Compared with Ni3S2@NF (460 mV), ZrCoFe-LDH@NF (392 mV), IrO2@NF (470 mV) and NF (620 mV), the Ni3S2/ZrCoFe-LDH@NF has the lowest overpotential of 330 mV. To characterize the charge transfer ability of the catalytic electrodes, different catalytic electrodes were fitted with electrochemical impedance Nyquist curves of -1.3 V vs. RHE using ZSimp Win software. The fitted semicircle is a result of interfacial charge transport between the catalyst and the electrolyte, with smaller diameters resulting in lower resistivity. Figure 4d shows the EIS curves obtained for the electrodes at the same test potentials, and the internal inset shows the equivalent circuit diagram consisting of ohmic resistance (Rs), charge transfer impedance (Rct), and double layer capacitance (Cdl). Generally, the lower the value of charge transfer resistance (Rct), the lower the resistance to charge transfer between the solid-liquid; the smaller the value of full contact resistance (Rs), the closer the contact between the substrate and the catalyst[46].The smallest fitted semicircle diameter for the Ni3S2/ZrCoFe-LDH@NF catalytic electrode suggests that the interfacial charge transfer between the laminar heterostructures and the electrolyte is more convenient, which can accelerate the charge transfer kinetic process, thus accelerating the rate of the reaction and enabling the catalytic performance of the electrode to be improved. The durability and stability of electrodes is an important index for the industrial application of electrodes, so the stability and multistep current tests of Ni3S2/ZrCoFe-LDH@NF electrodes and IrO2@NF electrodes were carried out in 50 h constant current (10 mA·cm− 2) alkaline (1 mol·L− 1 KOH) electrolyte as shown in Fig. 4e. The Ni3S2/ZrCoFe-LDH@NF Voltage changed from 1.49 V vs. RHE to 1.5 V vs. RHE, and the voltage was reduced to 1.5 V vs. RHE. while the IrO2@NF electrode showed a rapid voltage drop from 1.49 V vs. RHE to 1.47 V vs. RHE only under the 20 h constant current (10 mA·cm− 2) test, and the inset graph shows the multistep currents of Ni3S2/ZrCoFe-LDH@NF electrode, from which it can be seen that the curve is relatively smooth and without up and down fluctuations in each test current interval, indicating that Ni3S2/ZrCoFe-LDH@NF has relative stability in both increasing and decreasing currents. In order to further explore the effect of electrocatalytic active sites of Ni3S2/ZrCoFe-LDH@NF, electrochemically active surface area (ECSA) tests were carried out (Fig. S6), and the double-layer capacitance (Cdl) values were obtained by computational fitting as shown in Fig. 4f, which were comparable to those of ZrCoFe-LDH@NF (4.6 mF·cm− 2), Ni3S2@NF (2.4 mF·cm− 2), IrO2@NF (2.3 mF·cm− 2) and NF (2.2 mF·cm− 2), Ni3S2/ZrCoFe-LDH@NF has a larger double-layer capacitance value of Cdl = 19.2 mF·cm− 2 compared to Ni3S2/ZrCoFe-LDH@NF, as shown by the combination of SEM and TEM, which shows that a large number of laminar stacks were formed on the surface of the catalysts, which increased the exposed interfacial active site number and enlarged the active region. In summary Ni3S2/ZrCoFe-LDH@NF exhibits excellent OER performance.
Electrocatalytic HER performance
The HER performance of Ni3S2/ZrCoFe-LDH@NF electrocatalysts was evaluated under the same conditions, and the HER performances of Ni3S2@NF, ZrCoFe-LDH@NF, Pt/C@NF, and NF were further investigated, and the results are shown in Fig. 5, and the HER performances of the electrodes prepared with different Fe concentrations were evaluated as in Fig. S5. Figure 5a is a comparison plot of the electrodes' LSV comparison plots, except for the Pt/C@NF electrode, the optimized Ni3S2/ZrCoFe-LDH@NF electrode not only exhibits the best HER performance, but also exhibits significant HER activity, with the lowest applied driving voltage and a sharp increase in current density when the same cathodic current is reached. Figure 5b shows a comparison of Tafel slopes, with Ni3S2/ZrCoFe-LDH@NF having the closest slope of 96 mV·dec− 1 compared to Ni3S2@NF (106 mV·dec− 1), ZrCoFe-LDH@NF (113 mV·dec− 1), and NF (116 mV·dec− 1), but the slope is not significant in comparison with that of the Pt/C@ NF (29 mV·dec− 1) is yet to be optimized. The required overpotentials for each electrode at a current density of 10 mA·cm− 2 are shown in Fig. 5c. Ni3S2/ZrCoFe-LDH@NF has a lower overpotential of 159.2 mV, which is lower than Ni3S2@NF (214.9 mV), ZrCoFe-LDH@NF (225.5 mV), and NF (234.5 mV), indicating that the that the synergistic effect between Ni3S2 and ZrCoFe-LDH can significantly improve the HER performance. The electrochemical impedance spectroscopy (EIS) curves shown in Fig. 5d show the charge transfer resistance (Rct) of different catalysts. From the semicircle diameters of the fitted curves, it can be seen that the fitted diameters of Ni3S2/ZrCoFe-LDH@NF are the smallest except for Pt/C@NF, indicating that the charge transfer resistance of this catalyst is the smallest, which is the more favorable for the HER reaction to proceed. Figure 5e shows the stability test carried out at a current density of 10 mA·cm− 2 for 50 h. The voltage was decreased from − 0.22 V vs. RHE to -0.26 V vs. RHE, and the inset is a multistep current plot, in which Ni3S2/ZrCoFe-LDH@NF showed relative stability during the process of decreasing and increasing currents, which indicates that Ni3S2/ZrCoFe- LDH@NF can withstand the impact brought by the alkaline solution and gas escape with good stability and durability. Figure 5f shows the LSV curves of Ni3S2/ZrCoFe-LDH@NF before and after 3000 cycles of CV. When the driving current density reaches 100 mA·cm− 2, the η100 value of the polarization curve varies from 270 mV to 266 mV, with a very small potential difference, and the curves are highly coincident, which further illustrates that Ni3S2/ZrCoFe-LDH@NF has a good stability. In summary Ni3S2/ZrCoFe-LDH@NF exhibits excellent HER performance.
Total Hydrolysis Performance
Based on the results of electrocatalytic HER and OER performance evaluation, the Ni3S2/ZrCoFe-LDH@NF catalyst exhibited excellent hydrogen and oxygen precipitation activities, and thus its overall water decomposition performance as a bifunctional catalyst was investigated in a two-electrode system with 1 M KOH alkaline electrolyte. The Ni3S2/ZrCoFe-LDH@NF||Ni3S2/ZrCoFe-LDH@NF coupled electrodes were used as the cathode and anode in the experiments. During the water decomposition process at the applied voltage, a large amount of H2 and O2 were produced at the cathode and anode, respectively.As shown in Fig. 6a, the full hydrolysis polarization curve of Ni3S2/ZrCoFe-LDH@NF reached 10 mA·cm− 2 at a driving voltage of 1.57 V. This indicates that the Ni3S2/ZrCoFe-LDH@NF catalyst promoted the HER and OER reaction kinetics. Figure 6b shows the chronoamperometric voltage profile of the Ni3S2/ZrCoFe-LDH@NF electrode operating at a current density of 10 mA·cm− 2 for 100 h. The results show that the electrolytic cell provided a stable current, and the cathode and anode voltages were changed from 0.56 V to 0.57 V with a change of only 0.01 V during the long-term water decomposition process, and, in summary, the Ni3S2/ZrCoFe -LDH@NF has good total hydrolysis performance and stability in alkaline solution.