2.1 Chemicals
The chemicals used in this study were the analytical grade and were used without further purification. Reagents (C6H8O7 · 2H2O, H2O2, KMnO4, H2SO4) and Mn (CH3COO)2 · 2H2O are purchased from Tianjin Hengxing Chemical Reagent Manufacturing Co., Ltd. and Harbin Xinda Chemical Plant, respectively. Nickel foam (Ni foam, SBET = 1.61 m2 /g, surface density = 380 g/m2, pore number = 110 ppi) was chosen as the substrate of electrode. The KOH solution as the electrolyte and the ammonia used to adjust the pH were provided by Tianda Chemical Reagent Factory of Dongli Distrin. Ultrapure water (18.2 MΩ · cm− 1) was used for the preparation of aqueous solutions.
2.2 Preparation and characterization of MnO2
In this study, MnO2 samples were fabricated via the sol-gel process [31, 39]. Sol-gel method is widely used in many fields [40]. First, manganese acetate and citric acid were weighed and dissolved in an appropriate amount of ultrapure water to prepare a specified solution. Second, the manganese acetate solution and the citric acid solution are mixed according to a set molar ratio, and the ammonia solution is slowly added dropwise to adjust the pH of the solution. Then, the solution was heated and stirred in a thermostatic water bath until the light pink solution turned into a black wet gel that was moved to an oven to dry and dehydrate until the wet gel became a dry gel. Finally, the dry gel was pulverized and placed in a muffle furnace for firing to receive a black MnO2 sample.
The crystal structure of manganese dioxide samples was characterized by powder X-ray diffraction (XRD, Rigaku Ultima IV) patterns which were recorded on a D/MAX-rB X-ray diffractometer with Cu Ka irradiation. the incident wavelength was λ = 0.15406nm, and the scanning range was 2θ = 0 ~ 100 °
The morphology and structure of manganese dioxide samples by sol-gel method were characterized by scanning electron microscope equipped with energy dispersive X-ray spectroscopy.
Grain size was calculated according to the following Scherrer equation [41]:
$$D=\text{K}{\lambda }/\left(\text{B} \text{c}\text{o}\text{s}\theta \right)$$
1
In this equation, D is the size of grain (nm), which represents the average thickness of the grains in the direction perpendicular to the hkl crystal plane, λ is the incident wavelength (nm), K is the Scherrer constant (0.89), B is the half-high width of the diffraction peak of the sample, which needs to be converted into radians (rad) in the calculation process, and θ is the Bragg diffraction angle in degrees.
2.3 Electrode preparation and electrochemical measurement
Prior to fabrication, the Ni foam (10 mm × 10 mm × 1.5 mm) was successively cleaned in 80 g/L H2SO4, and distilled water with ultrasonic.
First of all, the MnO2 prepared by the sol-gel method was placed in a beaker at a designed ratio with carbon powder and PTFE, and an appropriate amount of ethanol was added and mixed uniformly. Subsequently, the mixture was heated in a constant temperature water bath at 80°C to demulsify the alcohol, and then fibrillate the PTFE until the mixture became agglomerates. Then, the agglomerated mixture was coated on the treated porous foamed Ni (10 mm x 10 mm) substrate, and dried in an oven at 105°C. Finally, a tablet machine was used to press the dried substrate into a sheet with a thickness of 0.2 mm more or less to prepare an experimental electrode.
To confirm the ability of MnO2 to reduce hydrogen peroxide, the cyclic voltammetry was required. The electrochemical properties of the as-prepared electrode materials were performed using a CHI 604D electrochemical workstation with a three-electrode configuration. Cyclic voltammetry with scan rate of 20 mV · s-1 were conducted in 6M KOH aqueous solution using Ag / AgCl electrode as the reference electrode, carbon rod as the counter electrode, and the C/MnO2 as the working electrode. In addition, the scan range was set form − 1.5V to 0.6V during the cyclic voltammetry performance test.
2.4 Analytical methods and data analysis
There are many factors that affect the structure and properties of MnO2 in the sol-gel process for preparing MnO2, including the ratio of reactants, solution pH, solution concentration, reaction time and temperature, roasting time and temperature, and so on. After consulting relevant literature and conducting exploratory experiments, the pH of the reaction solution was initially determined to be 8.0. Orthogonal experiments were designed to investigate the effects of experimental conditions on product properties, and then the basic experimental process was determined. The parameter design for orthogonal experiments were summarized in Table 1. Subsequently, a single factor experiment was performed to analyze and discuss the influence and effect of the main influencing factors such as the ratio of reactants, solution pH, solution concentration, reaction time and temperature on the structure and electrochemical performance of the material.
Table 1
Parametric design of orthogonal experiments
Number
|
Initial reactant concentration /M
|
c(Citric acid) : c(Manganese acetate)
|
Water bath temperature /℃
|
1
|
0.1
|
0.4:1
|
60
|
2
|
0.1
|
0.5:1
|
70
|
3
|
0.1
|
0.6:1
|
80
|
4
|
0.5
|
0.4:1
|
70
|
5
|
0.5
|
0.5:1
|
80
|
6
|
0.5
|
0.6:1
|
60
|
7
|
1.0
|
0.4:1
|
80
|
8
|
1.0
|
0.5:1
|
60
|
9
|
1.0
|
0.6:1
|
70
|
In addition, the content of MnO2 and total manganese in the samples were determined using the two-step continuous titration method, which includes the REDOX titration and the complexometric titration [42], the chemical reactions were shown as following:
MnO2 + C2O42−+4H+=Mn + 2CO2 + 2H2O (2)
5CO+2MnO+16H=2Mn+10CO + 8HO (3)
Mn2++EDTA →Mn (EDTA)2+ (4)
In this work, experimental steps were designed based on chemical reaction principles.
For one thing, the content of manganese dioxide in the sample needs to be determined, a 150–170 mg of manganese dioxide samples and 0.33–0.35 g of Na2C2O4 were accurately weighed into a 150-ml conical flask, 8 mL of 0.5 M sulfuric acid was added to the conical flask. The conical flask was heated with a small fire until no more CO2 was emitted and the residue was free of black particles (this process took about 5 minutes). The resulting solution was diluted to 30 mL and heated to 75–85 ° C, and then the remaining sodium oxalate solution was titrated with a 0.02 M KMnO4 solution immediately. The endpoint criterion was that the solution became pink and did not disappear in 30s. For another, the content of manganese in the sample needs to be determined, excessive KMnO4 needs to be removed by means of adding a small amount of Na2C2O4, After the solution has cooled down, transfer it to a 100mL volumetric flask, dilute with ultrapure water to volume, and mix. Subsequently, pipetted 20-ml solution into a 150 ml conical flask from the volumetric flask, dilute with ultrapure water to 50 ml, and then add 0.1 g of hydroxylamine hydrochloride, 2 mL of triethanolamine, 10 mL of buffer solution with the pH = 10, and use chrome black T as an indicator. EDTA was dropped until the solution became pure blue as the end point.
The calculated equations are shown as following:
$$w\left(\text{M}\text{n}\text{O}2\right)=\frac{\left(a-b\times 5/2\right)\times M\left(MnO2\right)}{\text{W}}\times 100\text{%}$$
5
$$w\left(Mn\right)=\frac{\left(\text{c}\times 5-b\right)\times M\left(Mn\right)}{\text{W}}\times 100\text{%}$$
6
$$x=\frac{\left(a-b\times 5/2\right)+\left(5c-b\right)}{5\text{c}-\text{b}}=1+\frac{a-5b∕2}{5c-b}$$
7
where w (MnO2) and w (Mn) are the manganese dioxide content and the manganese content in the samples (%), respectively, M (MnO2) and M (Mn) are the molar mass (g · mol− 1) of MnO2 and the molar mass (g · mol− 1) of Mn, respectively. In this equation, a is the amount of substance (mol) of Na2C2O4, b is the amount of KMnO4 that is consumed when titrating the remaining Na2C2O4 (mol), c is the amount of EDTA (mol), and w is the weight of the samples (g).