Participant Recruitment
We aimed to recruit 32 individuals with chronic (> 6 months post stroke) hemiparetic stroke to take part in this study, which was approved by the University of Delaware Institutional Review Board. Eligible individuals had to have been previously prescribed an AFO by a physician, have at least five degrees of dorsiflexion range of motion, and have paretic plantar flexor weakness. Plantar flexor weakness was defined as paretic peak plantar flexor moment during stance at least 0.15 N-m/kg lower than a scaled speed matched typical value. Exclusion criteria included ataxic gait, neurologic conditions other than stroke, bilateral paresis caused by one or more strokes, an inability to walk outside the home prior to the stroke, an inability to walk for 2 minutes without assistance from another person (assistive devices such as a cane were allowed), total joint replacement or other orthopedic problems in the lower limb or spine that limited walking ability, and insufficient cardiovascular health. Participants that could not walk without an orthosis were allowed to participate only if it was an articulating AFO that provided no dorsiflexion resistance. Each participant made three visits to the laboratory for this study during which data were collected under three conditions (No AFO, SOC AFO, PD-AFO).
Experimental Protocol
Visit 1:
During the first visit, all study procedures were explained, and participants signed the informed consent. Participants then completed a 10-meter walk test without wearing an orthosis to measure SSWS (34). If the participant could not walk without an orthosis, the participant completed the test while wearing their SOC AFO if it was a simple hinged AFO and thus did not provide any resistance to motion in dorsiflexion. If a participant wore a non-hinged AFO and could not walk without the AFO, the participant was withdrawn from the study as we were unable to collect a baseline measure of plantar flexor function during gait, which was needed to customize the stiffness of the PD-AFO.
Next, participants underwent an instrumented gait analysis while shod but without any AFO, walking at the same speed determined by the 10-meter walk test. If participants could not walk without an AFO, they wore their hinged SOC AFO during this gait analysis. The following procedures were used for all gait analyses throughout the study. Participants walked on a split-belt instrumented treadmill (Bertec Corp., Columbus, OH) with a light touch on the handrails, if needed. Kinetic and kinematic data were collected using the treadmill force plates and a 13-camera motion capture system (Qualisys, Goteborg, Sweden). Retroreflective markers were attached to the participant’s pelvis, legs, and feet to track six-degree-of-freedom motion (35). Kinematic and kinetic data were collected at 240 Hz and 1200 Hz respectively, and filtered at 6 Hz and 25 Hz, respectively, using a 4th order zero-lag Butterworth filter. A minimum of 15 seconds of walking was collected for each condition. Participants wore a safety harness that provided no body weight support.
Geometric measurements of the participant’s paretic lower limb needed to customize the PD-AFO fit were recorded, including foot length, foot width, location of the metatarsal head axis, shank circumference (widest aspect), and shank length (vertical distance from lateral femoral epicondyle to lateral malleolus).
PD-AFO Stiffness Prescription:
The data collected in Visit 1 was used to customize the PD-AFO for each participant. Visual 3D software (C-Motion Inc., Germantown, MD) was used to calculate each participant’s net peak paretic plantar flexion moment during stance. The peak plantar flexion moment was scaled by body mass and averaged across all stance phases collected for each participant. The average net paretic plantar flexion moment was then input into our prescription model in order to determine the stiffness of the PD-AFO by subtracting the participant’s moment from that of a scaled, speed-matched typical individual, and then dividing that difference by 12°, which is a typical ankle dorsiflexion excursion during the period of interest (20).
The targeted PD-AFO bending stiffness and limb geometry measurements were provided to our collaborators at the University of Delaware’s Center for Composite Materials, who manufactured a customized PD-AFO for each participant using carbon fiber pre-impregnated with resin (Fig. 1). For each participant, the PD-AFO footplate and cuff were sized based on limb measurements, and PD-AFO strut design was customized via analytic modeling that determined the number of carbon fiber plys and ply orientation to achieve the targeted bending stiffness (36).
Visit 2:
Once the customized PD-AFO was manufactured, the participant returned to the lab to be fit with the PD-AFO. During this visit, a licensed orthotist assessed, with input from the participant, the PD-AFO footplate and cuff to ensure it fit properly, proposed any necessary modifications to the fit of the footplate and cuff, and determined the proper padding and strapping. The orthotist then took the PD-AFO to make any needed modifications. Notably, the orthotist only modified the fit of the footplate and cuff and did not make any modifications that would alter the stiffness of the PD-AFO.
Additionally at this visit, participants underwent an instrumented gait analysis while wearing their SOC AFO while walking at the same speed from Visit 1 (excluding participants who walked with their SOC AFO during Visit 1). After the gait analysis, participants completed another 10-meter walk test to record their SSWS while walking with their SOC AFO. Lastly, participants completed the Orthotics and Prosthetics User Survey (OPUS) and Quebec User Evaluation of Satisfaction with assistive Technology (QUEST) Version 2.0 surveys to document their satisfaction with their SOC AFO. Questions regarding orthosis costs and experience with the provider were eliminated from both surveys because they were not relevant to this study. The SOC AFO data were collected at this visit to minimize the burden and fatigue on participants at other visits.
Visit 3:
During their third, participants donned their customized PD-AFO and were given time to acclimate to the PD-AFO by walking around the lab space. Once participants stated they were comfortable walking with the PD-AFO, the participants underwent an instrumented gait analysis while wearing the PD-AFO while walking at the same speed as the last two visits. After the gait analysis, participants completed another 10-meter walk test to record their SSWS while walking with their PD-AFO. Finally, participants completed the OPUS and Quest 2.0 surveys, now rating their satisfaction with their PD-AFO.
Data and Statistical Analysis
Kinematic and kinetic data were analyzed using Visual 3D and peak paretic dorsiflexion angle, plantar flexion moment, positive ankle power, and positive hip power all during mid-to-late stance were calculated. These ankle measures were chosen as the PD-AFO stiffness prescription model used should, in theory, improve ankle kinematics and kinetics towards typical. Hip power was evaluated to examine if customized PD-AFO use shifted participants from a hip pull-off strategy, which is a common gait compensation seen in individuals with plantar flexor weakness, back to a more typical ankle push-off strategy (37). These biomechanical parameters for each stance phase were computed using a standard inverse dynamics approach and averaged across trials within each condition (No AFO, SOC AFO, PD-AFO) for each participant. Kinetic variables were scaled by body mass. Additionally, mechanical COT was calculated per limb for each condition as sum of positive limb work (hip, knee, ankle, and distal foot, all normalized by body mass) summed with the absolute value of negative limb work over the gait cycle, scaled by stride length (38). The COT of both limbs was then combined to calculate the total COT for each participant in each condition. The 10-meter walk test speeds were calculated to determine each participant’s SSWS for each condition. Finally, the scores for the OPUS and Quest 2.0 surveys were computed for each condition by assigning a numerical value to each answer option (1–4 for OPUS, 1–5 for QUEST) and totaling the score for each participant. The possible scores ranged from 9–36 for OPUS and from 8–40 for QUEST.
Descriptive statistics were used to report participant demographics. Group means for each primary outcome variable were calculated in RStudio (Posit team (2023). RStudio: Integrated Development Environment for R. Posit Software, PBC, Boston, MA) by averaging across participants within each condition (No AFO, SOC AFO, PD-AFO). Assumptions of normality and equal variance were evaluated for each group mean using a Shapiro Wilk-W test and 2-sided F-test, respectively. The assumption of equal variance was upheld for all outcome variables. The majority of the primary outcome measures (mechanical COT, SSWS, peak paretic ankle dorsiflexion angle, peak positive ankle power, and peak positive hip power) were normally distributed and thus analyzed using separate repeated measures one-way ANOVAs. However, the peak plantar flexor moment measurements were not normally distributed and as such were analyzed using a Friedman test. When significant main effects were found, post-hoc pairwise comparisons were evaluated with a Holm-Bonferroni correction to account for multiple comparisons. Since the surveys were only collected for the SOC AFO and PD-AFO conditions, they were analyzed differently from the other primary outcome measures. The OPUS responses were normally distributed and therefore analyzed with a paired t-test. However, the QUEST 2.0 responses were not normally distributed, and as such were analyzed using a Wilcoxon Ranked Sign test. Appropriate effect sizes were calculated for all comparisons: omega squared for ANOVAs, Kendall W for Friedman, Cohen’s d for paired t-tests, and common language effect size (CLES) for Wilcoxon Ranked Sign test.
Given the heterogeneity of the post-stroke population, simulation modeling analysis (SMA) was also used to examine results within each participant across conditions to determine if meaningful results were seen on an individual basis that may have been obscured in the group mean analysis due to averaging across participants. SMA was conducted for all primary outcome measures except SSWS, as only one data point was collected for SSWS for each condition, and achieving best results with SMA requires three to eight data points. Thus, minimum detectable change (MDC) was used to analyze SSWS instead of SMA. Minimum detectable change was classified according to participant’s baseline SSWS using previously established values: an individual with a baseline speed less than 0.40 m/s needed to change by at least 0.10 m/s to be deemed a meaningful change, a baseline between 0.40–0.8 m/s required a change of at least 0.15 m/s, and a baseline greater than 0.8m/s necessitated a change of 0.18 m/s (39).