Global energy demand has continuously increased due to both population and industrial growth (Al-Hamamre et al. 2017). It is foreseen that there will be a 30% increase in energy demand between now and 2040 (OECD 2016). A total of 32,294 million tonnes of CO2 will be also released into the earth to generate this large amount of energy (Ríos-Badrán et al. 2020). As a result, new alternative renewable energy generation with minimum environmental impact is gaining popularity day by day and must be developed.
Renewable energy options include biomass, solar, wind, and hydropower (Nanda et al. 2018). Solid biomass is the most demanding and promising renewable energy alternative to fossil fuels (Rajmohan, Ramya & Varjani 2021). Solid biomass is less location- and climate-dependent, inexpensive, abundant, and also globally available (Ribeiro & Junior 2023). Moreover, biomass is often emission negative (Quan, Jia & Gao 2020). Agricultural waste is the world's largest solid biomass by mass (Sarkar et al. 2012). This plentiful agro-waste is often highly accessible, representing both a management problem and a fossil-fuel-free alternative (Lu et al. 2014a). In addition, several technical hurdles are limiting the production of bioenergy from biomass on a larger scale (Sarwer et al. 2022). These barriers are connected to the physicochemical properties of biomass, such as low energy density, hydrophilicity, etc (Yu et al. 2019). To overcome the management problem of agro-residue and upgrade the raw materials quality, the densification process (pelleting) is often essential.
The interest in agricultural residues from straw (corn, sorghum, barley, wheat, rice, etc.) has recently increased, especially for wheat and rice straw, because both crops are widely grown globally (Singh et al. 2021). Worldwide total wheat and rice grain production in 2022/23 was 1286.78 million metric tonnes (https://www.statista.com/statistics/263977/world-grain-production-by-type/), which also produced approximately 1673.0 million metric tonnes of straw (grain and straw ration = 1:1.3). Therefore, managing this massive amount of straw is often quite challenging. To date, developing countries like India and Bangladesh typically burn straws on the field, resulting in raw material losses and also energy waste and pollution (Singh et al. 2021). However, direct use of straws as well as heating and cooking are often unjustified and impractical because of low energy density, unpredictable burning and hurdles in storage and transportation (Jian et al. 2019). In this situation, raw straw processing, like pelleting, is necessary for the purpose of easy management (handling, storage, transportation, and combustion) and obtaining sustainable combustion characteristics (High calorific value) (Guo et al. 2022).
Up to now, the majority of pellets are made from woody biomass because of their low ash contents (Mansuy et al. 2015). However, pellet production from wood-based biomass materials cannot totally meet the market demand. Also, some countries like Australia stopped pellet-making from forest biomass (https://happyeconews.com/australia-rejects-forest-biomass-in-first-blow-to-wood-pellet-industry/). On the other hand, Australia produced 45.0 million tonnes of wheat residue as crop waste. Therefore, wheat straw biomass could be a significant source for pellet making because of its low price and wide availability. Compared to woody pellets, agro-pellet, especially wheat straw pellets, are often regarded as low-grade pellet fuel, typically having a lower calorific value, a lower density, and a higher ash content (Yu et al. 2019). Shahram Emami (2014) stated that making standard-quality wheat straw pellets is challenging without additives. Moreover, manufacturing agricultural straw pellets is often more difficult due to lower lignin content (Liu et al. 2013; Brand et al. 2021). Therefore, there is a need of improved methods to increase the wheat straw pellets quality, which may be done by mixing different additives (Mehdi et al. 2021).
The volumetric densities, energy efficiency and mechanical qualities of agro-pellets are often incomparable with coal or wood (Guo et al. 2022). However, agro-pellet quality improvement could be possible through suitable treatment and pre-processing (Ashokkumar et al. 2022). However, pre-treatment often involves significant energy requirements (Nath et al. 2022). Complex and sophisticated steps involved in pre-treatment methods could increase the pellet production cost. For example, stream exploration needs a temperature of 180~230ºC for 2~10 minutes (Harmsen et al. 2010). This may not be realistic for farm-level pellet production, which should involve a relatively simple process and less cost. Therefore, this study is focused only on additive/biomass mixing and size reduction of wheat straw by milling machine for pellet production.
Several investigations have used various methods and considered different types of blending or additive materials for straw or non-weedy pellet production and their quality improvement. For example, Park et al. (2020) and Ríos-Badrán et al. (2020) have used a wood/agricultural residue mixture for pellet production. Siyal et al. (2021) and Jiang, L. et al. (2016) have belnded agro-wastes with other residues, such as sewage sludge, pyrolysis oil and hydrolysis lignin for co-pelleting. Previous research has demonstrated that biomass mixing can considerably enhance the physiochemical character by mechanical interlocking among the particles (Li et al. 2015), ultimately improving pelleting performance. For instance, mixing spruce wood with corn stover increases their pellet mechanical qualities (Stasiak et al. 2017; Yub Harun, Parvez & Afzal 2018). García et al. (2019) also found that adding pine sawdust (high calorific value) with wheat straw boosts the heating value by 15%. Additionally, energy additives like glycerol, molasses, cole, biochar, and rapeseed cake help reduce the ash percentage and increase the pellet heating value (Kaliyan & Vance Morey 2009; Yang, Hanna & Sun 2012). Furthermore, lubricant oil can improve the biomass pellet's bulk density and flowability (Adapa 2007). The sawdust and biomass mixtures are usually structural additives that are environmentally friendly (Ståhl & Berghel 2011). Therefore, the present study considered sawdust (works as structural formation), glycerol and biochar (acts as energy additives), corn starch and bentonite (are binding agents) for additive/blending materials.
It is noted that previous work mainly focused on pellet fuel properties (Kaliyan & Vance Morey 2009), for different combinations of biomass (Bilal et al. 2017), varied binders use (Shahram Emami 2014), and pellet durabilities (Shaw 2008; Kumar, Jones & Hanna 2009), among others (Table 1). Until now, less attention has been paid to the quality improvement of wheat straw pellets. An attempt has been made to quantify oat, wheat straw, barley and canola straw's densification properties (Adapa, Tabil & Schoenau 2009). Lu et al. (2014b) investigated the additives admixing and densification load for wheat straw pelletisation. They found that binding materials and compact load (4000 N) positively impacted density and tensile strength. However, as noted previously, the improvement of wheat straw pellets quality has only been limited. In addition, there have only been limited studies which attempts to manufacturing pellet at on-farm conditions.
The objective of this work was to make quality fuel pellets using several additives combinations for the upgradation of chemical and physical characteristics. In addition, the impact of additives on fuel properties (calorific values, strength, durability, fines content and wettability index) was explored in this research. Finally, the fuel properties were compared with the standard value specified by ISO 17225-8 (ISO/TS 2016).
Table 1
List of different biomass blends/additives for wheat straw pellet production.
Material
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Objectives
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Analysis/Outcomes
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References
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Rice husk and
wheat straw pellets and their blends
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Physicochemical and energetic characterisation
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- Ric husk exhibits lower calorific value and higher ash content
- Moisture, ashes, and nitrogen content did not match ISO 17225-6 standard but diameter, length, and durability were compiled
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(Ríos-Badrán et al. 2020)
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Wheat straw pellet blended with wood residues, pre-treated wood residues, lignosulfonate, glycerol, and bentonite clay
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- Investigate the binder effects on pellet quality
- Study of specific energy consumption and pellet properties
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- Binders significantly decrease the specific energy consumption
- Additives increase the tensile strength, higher heating value, and reduce the ash content
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(Lu et al. 2014)
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Wheat straw pellet
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Effect of pelletisation process and densification parameters on the properties of the wheat straw powder and 40% epoxy 1092 mixture
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- Increase the fixed carbon and heating value, bulk density
- Improved combustion characteristic
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(El-Sayed & Elsaid Mohamed 2018)
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Wheat straw pellet making
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Identification of the key factors affecting the pelletising pressure in biomass pelletisation processes
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- Pelletising pressure increased the pellet length
- Increasing the temperature resulted in a decrease in the pelletising pressure
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(StelteClemons, et al. 2011)
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Pine sawdust and wheat/ rapeseed straw blends and pellet production
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Mechanical and combustion properties of pellets made of pine sawdust mixed with straws
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- Pellet density, strength and calorific capacity increased with the addition of pine sawdust
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(Stasiak et al. 2017)
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Wheat straw pellet manufacturing
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Investigation of the effects of molasses on wheat straw pellet physical quality
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- Temperature is a key factor for good pellet quality
- Exceeding the lignin glass transition temperature leads to better pellet quality
- Molasses strengthens pellets production at temperatures below the lignin glass transition
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(Mišljenović et al. 2016)
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Wheat straw pellet
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Investigation of biological pre-treatment to improve the pellet quality
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- Temperature and biological pre-treatment could improve the physical quality
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(Gao et al. 2017)
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Pellet from torrefied and raw wheat straw
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Thermo kinetic properties study
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- The bulk density is higher in brown torrefied pellets
- Pellet properties satisfy the ISO 17225-6 standards
- Temperature is the potential pre-treatment application
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(Azocar et al. 2019)
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