The findings on cement setting time, and mechanical characteristics of fresh and hardened concrete are presented and discussed in this section.
Setting time and workability
The initial and final setting times of concrete were recorded by preparing cement paste using the five different water sources and tested using Vicat Apparatus (Picture 1b) and the results are summarized in Table 5 and shown in Figure 3. The result shows the consistency value for the five-sample water are within 30%-33%. Test results also indicate that, setting time of cement is lengthening with the increment of iron (Fe) concentration in water. Initial setting time increases from 107 min. for the water sample 01 to 129 min. for the water sample 05 which are more than the minimum reference value of 60 minutes for PLC cement grade 42.5N (Table 2). As for final setting time, the value increases from 228 min. for the water sample 01 to 247 min. for the water sample 05. The results of the slump test demonstrate the workability of fresh concrete. Here for this research, water cement ratio is maintained as 0.55 as mentioned previously. Keeping the ratio constant, the slump values for the five different water samples were recorded in Table 06 which indicates that, slump value decreases from 38 mm. to 27 mm. with the increment of iron (Fe) concentration in water from 0.2 mgl-1 (sample 01) to 4.9 mgl-1 (sample 05).
Table 5. Workability and setting time of cement
|
Fe concentration (mgl-1)
|
Consistency (%)
|
Initial setting time (min)
|
Final setting time (min)
|
Slump (mm.) for W/C ratio 0.55
|
Sample 01
|
0.2
|
33
|
107
|
228
|
38
|
Sample 02
|
2.2
|
32
|
110
|
235
|
35
|
Sample 03
|
3.1
|
32
|
112
|
235
|
31
|
Sample 04
|
3.9
|
31
|
117
|
241
|
29
|
Sample 05
|
4.9
|
30
|
129
|
247
|
27
|
Visual Inspection
Significant color changes on sample’s surface were observed for test category 02 and 03 when iron (Fe) concentration was increased. To show the differences, water sample 01 with 0.2 mgl-1 and sample 05 with 4.9 mgl-1 iron (Fe) concentration were compared and shown in Table 6. When the concentration increased in mixing water only the color of cylinder’s surface changed but not significantly. But when the concentration increased for curing water and both for mixing and curing water the cylinder’s surface color changed significantly from grayish to a combination of orangish and yellowish.
Compressive strength
Test result and discussion for Category 01
Total 45 concrete cylinder samples prepared using water of different iron (Fe) concentration (sample 01-05 of Table 5) underwent both NDT using SRH and DT using UTM at curing ages of 7, 14 and 28 days.
Water used for curing of all these 45 cylinders was sample 01 (Table 04) where iron (Fe) concentration was minimum 0.2 mgl-1 (drinkable, odorless and color change is minor when Fe+2 is converted to Fe+3). All the test results are listed in the Table 7. Average nondestructive (SRH) test result showed that, slightly more than 65% (standard value) strength was achieved on day-07 of curing when the concentration of iron (Fe) was within 3.1 mgl-1 (sample 03) which decreased to 58% when the concentration was high in water, 4.9 mgl-1 (sample 05). On day-14 of curing nondestructive (SRH) test result shows that, 84% to 92% strength was achieved for the different concentration of iron (Fe) in mixing water where the reference value was 90% on day-14. Strength percentage was summarized in Figure 3. The final average result of compressive strength of concrete samples for the increased concentration of iron (Fe) in water shows decremental pattern in the nondestructive test. The final average strength of concrete decreased from 23 Mpa to 19.1 Mpa when iron (Fe) concentration increased from 0.2 mgl-1 to 4.9 mgl-1 in mixing water (Figure 4).
These 45 samples, which were tested by SRH were again tested by destructive method using UTM. Almost similar pattern was observed as found from nondestructive test results. On day-07 of curing, 66% strength was achieved when the iron (Fe) concentration was lowest 0.2 mgl-1 but when the concentration was highest 4.9 mgl-1, 58% strength was achieved. On the day-14 the strength percentage reduced from 91% to 84% when the concertation of iron (Fe) increased from 0.2 mgl-1 to 4.9 mgl-1 (Figure 3). The final average strength of concrete decreased from 24.5 Mpa to 19.1 Mpa when iron (Fe) concentration increased from 0.2 mgl-1 to 4.9 mgl-1 in mixing water (Figure 4).
Test result and discussion for Category 02
The test result recorded in Table 7 shows deviated compressive strength value for the curing age of 7 and 14 days (also shown in Figure 4). The average nondestructive (SRH) compressive strength test result showed that, around 60% to 58% strength achieved at the curing age of day-7 when curing water source contain different concentration of iron (Fe). While on the day-14 the strength was 91% when iron (Fe) concentration was low, 0.2 mgl-1 but reduced to 85% when the concentration of iron (Fe) increased to 4.9 mgl-1. Same pattern can be seen in the destructive test result (UTM) where on day 07 the rate of gaining strength reduced from 66% to 58% when the concentration increased from 0.2 mgl-1 to 4.9 mgl-1. And for the same type of curing water, strength gaining rate reduced 91% to 84% on the day 14 (Figure 4). On day 28, final compressive strength of concrete as per SRH, reduced from 22.8 Mpa to 18.9 Mpa and as per UTM, reduced from 24.3 to 19.1 when iron (Fe) concentration increased in curing water from 0.2 mgl-1 to 4.9 mgl-1 (Figure 5).
Table 7. All tests result of compressive strength
Water sample as per Table 1
|
Iron (Fe) concentration in water
(mgl-1)
|
Curing period
(day)
|
Test Category 01
|
Test Category 02
|
Test Category 03
|
SRH (Mpa)
|
UTM (Mpa)
|
SRH (Mpa)
|
UTM (Mpa)
|
SRH (Mpa)
|
UTM (Mpa)
|
Sample 01
|
0.2
|
07
|
16
|
16.21
|
13.8
|
16.15
|
14
|
16
|
14
|
21.1
|
22.3
|
20.83
|
22.11
|
20.44
|
22.15
|
28
|
23
|
24.5
|
22.8
|
24.3
|
22.8
|
24.3
|
Sample 02
|
2.2
|
07
|
15
|
14.6
|
13.3
|
14.23
|
12.6
|
14.5
|
14
|
20.05
|
20.45
|
20
|
20.1
|
19.1
|
20.33
|
28
|
22.05
|
22.9
|
22.01
|
23
|
21.68
|
22.5
|
Sample 03
|
3.1
|
07
|
13.5
|
13.2
|
12
|
12.6
|
11.1
|
12.97
|
14
|
18
|
17.9
|
17.77
|
17.77
|
16.8
|
17.5
|
28
|
20.2
|
21
|
19.96
|
20.9
|
19.1
|
20.6
|
Sample 04
|
3.9
|
07
|
12.8
|
12.33
|
11.6
|
12
|
10.2
|
12
|
14
|
17.1
|
17.88
|
17.1
|
17
|
16
|
16
|
28
|
20.2
|
20.9
|
19.5
|
20.1
|
18.3
|
19.5
|
Sample 05
|
4.9
|
07
|
11
|
11.1
|
11
|
11.1
|
8.5
|
8.9
|
14
|
16.1
|
16.55
|
16.1
|
16
|
13.1
|
13
|
28
|
19.1
|
19.1
|
18.9
|
19.1
|
16
|
16.4
|
When different concentration of iron (Fe) in water was used for both mixing and curing purpose, significant changes were observed in both rate of gaining strength and final compressive strength (Table 7, Figure 4 and Figure 5). Nondestructive (SRH) test result showed that, the rate of strength gaining reduced to 58% on day 7 and 85% on day 14 when the water contained 4.9 mgl-1 iron (Fe) concentration. As per SRH, the final strength reduced from 22.8 Mpa to 16 Mpa when the concertation increased from 0.2 mgl-1 to 4.9 mgl-1. The same samples on destructive test result (UTM) showed that, the rate of strength gaining reduced to 58% on day 7 and to 84% on day 14 when iron (Fe) concentration was high in water, 4.9 mgl-1. The final strength was reduced from 24.3 Mpa to 16.4 Mpa when the concertation increased from 0.2 mgl-1 to 4.9 mgl-1.
Split tensile strength
Test result and discussion for Category 01
As shown in Table 08, splitting tensile strength test result of the samples mixed with water of different iron (Fe) concentration revealed variation on strength on the day- 7, 14 and 28. As it can be seen in Figure 6, 66% strength was achieved on day 07 for the water Sample 01 (0.2 mgl-1) but this rate reduced to 58% for water sample 05 (4.9 mgl-1). For the same condition of iron (Fe) in water, rate of strength gain is reduced from 91% to 84% on day 14 (Figure 9). The final splitting tensile strength is reduced from 3.22 Mpa to 2.45 Mpa when iron concentration in water is increased from 0.2 mgl-1 to 4.9 mgl-1.
Table 8. All test results of splitting tensile strength
Water sample as per Table 1
|
Iron (Fe) concentration in water (mgl-1)
|
Curing period (day)
|
Test Category 01
|
Test Category 02
|
Test Category 03
|
UTM (Mpa)
|
UTM (Mpa)
|
UTM (Mpa)
|
Sample 01
|
0.2
|
07
|
2.13
|
2.21
|
2.03
|
14
|
2.61
|
2.71
|
2.50
|
28
|
3.22
|
3.30
|
3.13
|
Sample 02
|
2.2
|
07
|
1.93
|
1.91
|
1.60
|
14
|
1.93
|
1.91
|
1.60
|
28
|
3.01
|
2.99
|
2.67
|
Sample 03
|
3.1
|
07
|
1.87
|
1.68
|
1.32
|
14
|
2.10
|
1.95
|
1.62
|
28
|
2.87
|
2.67
|
2.28
|
Sample 04
|
3.9
|
07
|
1.54
|
1.43
|
1.07
|
14
|
1.89
|
1.73
|
1.33
|
28
|
2.66
|
2.50
|
2.01
|
Sample 05
|
4.9
|
07
|
1.35
|
1.27
|
0.88
|
14
|
1.69
|
1.52
|
1.10
|
28
|
2.45
|
2.30
|
1.80
|
Test result and discussion for Category 02
In this test category, as shown in Table 8 and Figure 6, 66% strength was achieved on day 7 for water sample 01 (0.2 mgl-1) which reduced to 55% for water sample 05 (4.9 mgl-1). For the same condition of iron (Fe) in water, rate of strength gain was reduced from 91% to 84% on day 14 (Table 8 & Figure 6). Final strength reduced from 3.3 Mpa to 2.3 Mpa when iron (Fe) concentration in water was increased from 0.2 mgl-1to 4.9 mgl-1 (Figure 7).
Test result and discussion for Category 03
Significant changes were observed in both rate of gaining strength and final tensile strength when different water sample with different iron (Fe) concentration in water was used for both mixing and curing purpose. Test results listed in Table 8 showed that, the rate of strength gaining reduced to 58% from 66% on day 7 test and to 84% from 91% on day 14 when the iron (Fe) concentration was high in water (4.9 mgl-1). The final tensile strength reduced from 3.13 Mpa to 1.8 Mpa when the concertation of iron (Fe) increased from 0.2 mgl-1 to 4.9 mgl-1 (Table 8 and Figure 7).