3.1 XRD Spectrum
The XRD patterns of Al2O3 samples generated using the Sol Gel method and acquired following calcinations at 800 o C are displayed in Fig. 3. Between diffraction angles of 20° and 80°, three broad diffuse peaks may be observed in the XRD patterns. The sample that was obtained at the 800 o C temperature mentioned above exhibits a minor form peak that suggests that there is some crystalline phase mixed in with the main amorphous structures.The diffractograms obtained from the Al2O3 nanoparticles utilized as an inorganic binder exhibited a distinct peak at 68.00, and is attributed to the (3 0 0) crystalline plane. The crystallite dimension of the support material was calculated to be 0.36 nanometers using the Debye-Scherer formula.
3.2 Biomass Briquettes produced
Biomass Briquettes from (saw dust, corn cobs, rice husk and coconut shell) & binders (organic and inorganic) has been successfully produced using carbonization and pressing techniques. Circular shaped briquettes were produced of 5 cm diameter. It is shown in Fig. 4
3.3Proximate analysis and Ultimate analysis of Briquettes
Table 2 shows results of proximate analysis, ultimate analysis, and heating value calculations of the solid biomass briquettes, i.e., (saw dust, rice husk, corn cobs and coconut shell).
3.4 Moisture content
The physical and chemical characteristics of a briquette, which determine its resilience and energy content, have a significant impact on its quality (Zang et al, 2018). The quality of the produced briquettes is significantly influenced by processing variables including pressure, temperature, particle size, binding ratio, and moisture content (Navalta.et al. 2020), (Saeed.et al. 2020). The burning characteristics of a biomass briquette can be affected by the moisture content which can reduce the heating value of fuel and leads to incomplete combustion of volatile matter. It also results in deposition of unburned carbon when used as fuel. In our research it was found that the solid briquettes made by combination of different types of biomass has moisture content of 6.02 percentage it is lesser than 8 (wood charcoal) and very nearer to bituminous coal value of 5.98 and This percentage value is suitable for storage and combustion capabilities and falls between the ranges of 14.3% moisture content (Olorunnisola et al., 2007). However, briquettes with extremely low moisture content will be too dry and hence burn out easily (Ku Ahamed et al., 2018). Rotting and decomposition of biomass can be prevented by lower moisture content value. The raw biomass's moisture content directly affects the density of the biofuel briquettes. Over a suitable moisture range, the density of the biofuel briquette is maximized and largely stable; as moisture is increased to a certain point, the density of the briquette fuel starts to decline, eventually resulting in briquette failure. The moisture percentage of biomass briquettes should be between 5 and 10%, according to Mani et al. 2006, as these increases the agglomerates' toughness and density (Shaw et al. 2007). The thermal efficiency and burning rate of the briquette are reduced when the moisture content is above the tolerance level of 12% (Onukak.et al. 2017). Previous research have shown that charcoal should have a moisture percentage of 5 to 15% of its gross weight because charcoal with a moisture content of more over 10% becomes brittle when heated (Carnage et al. 2018). Thus the moisture content value of 6.02 percent obtained for these biomass briquettes in this work makes briquettes to have good thermal efficiency, burning rate, less brittle when heated and less decomposition.
3.5 Volatile matter
As the solid briquettes were made from different types of biomass it has a rich content of carbon, hydrogen, and oxygen thus the percentage of volatile matter in the solid briquettes was around 58.65% which is higher to 50.27% the value of bituminous coal. Higher the value of volatile matter higher will be the ignition of briquettes and flame length during combustion with low heating value (Francis Inegbedion. 2022) (Efomah and Gbabo. 2015). The value obtained in this study was lower than the work reported by Oladeji et al. 2014 which was 83.06%. Average percentage of volatile matter for saw dust was around to be 10.80%.from the above findings it is inferred that the high value of 58.65% would have resulted due to the combination of different biomass. This high value implies that more energy will be required to burn off the volatile matter before the release of its heat energy (Onukak et al 2017). The high value may be due to the actual proportion of rice husk used as observed and noted (Saeed et al.2021). Coal contains less volatile matter (up to 44%) when compared to other biomass sources (up to 87%) (Centeno et al, 2012).The value obtained in this study was comparatively better. Adding proper proportions of biomass mixtures can result in lesser values of volatile matter%.
3.6 Fixed carbon
A high value of fixed carbon will improve the heating value. Heat generation is promoted by the presence of fixed carbon. In a research study conducted by (Ersam Sahalludin et al 2017) in brown coal briquittes it was inferred that the increase in fixed carbon is not directly influenced by the addition of adhesive; rather, it is affected by changes in the water, ash, and volatile matter contents of brown coal briquettes. In our work the solid briquettes has a value of 23.16% comparably low with the value of bituminous coal which is 28.69%.on considering the cost of briquettes and coal briquettes are superior. Most of the researchers has also studied on woody biomass (coal with sawdust) in briquette manufacturing and found that the fixed carbon percentage was very high and the values were around 79.5–85.9% (blessa.et al. 2003). In their research work they also inferred that any biomass with good percent of fixed carbon and a decrease in ash content will deliver a smokeless briquette. The results are in agreement with (Babajide et al 2018), (Akogun & Waheed.et al., 2022) which recorded 17.85% -39.50% for similar waste. It was also observed from the research performed by Francis Inegbedion et al. 2022, that the fixed carbon percentage of saw dust based briquettes were high approximately around 80.95%. This study suggests that saw dust is an ideal candidate as a biomass in solid briquettes production.
3.7 Ash content
The ash content is the left out that forms due to combustion process. High ash content reduces the heat value of the briquettes and reduces its quality. Ash content analyzed for the solid briquettes in this work were found to be 14.10. It is higher than the ash content value of wood based briquettes which should be less than 8 percentages. The value obtained was slightly less than rice based a solid briquette which was around 16.58%. The value obtained for this non woody biomass is in line with (Zhenkun Guo et al., 2020). The ash content of the carbonized coconut shell was observed to be 13% (Dodyk Pranowo et al., 2021). The study conducted earlier on carbonized coconut shell showed lesser value of 7.04% (Rout et al., 2016). The results in the earlier studies varies with high deviation, this would have resulted due to the composition of the coconut shell used in the research study. Higher ash content in the synthesized biomass briquettes would have resulted due to the usage of algae as a binding agent. Apart from proteins, fats, and carbohydrates, ash content is a crucial quality measure since it is noncombustible and contains inorganic material. Algal biomass is generally recognized for having a high ash concentration (Fuentes et al., 2000). algae grown in some locations contain ash as high as 70% dry matter (dm) (Hampell et al., 2013). The ash content of algae could be reduced by sequential chemical extractions with solvents (Lane et al., 2014). The wet fractionated algae can be subjected as a binding material could decrease the ash content which is suitable for bio fuel material (Peterson et al., 2008).
3.8 Ultimate analysis
The ultimate analysis involves the estimation of important chemical constituents in the biomass briquettes. The elemental composition of produced briquittes were observed that the carbon percentage was higher with 65.01 and it fulfills the standard value of wood based briquettes (i-e) less than 77%, followed by hydrogen of 5.00. Very trace amount of nitrogen, aluminium and sulfur was found to be 0.25, 0.05 and 0.02 respectively. The percentage of oxygen was around 15.57. Many researchers have found different values under ultimate analysis. A study on rice husk briquettes and saw dust based briquettes has reported the values as carbon = 41.46%, Hydrogen = 5.44%, oxygen = 41.23 and carbon = 41.2, Hydrogen = 5.84%, oxygen = 44.34% respectively (Okey Francis Obi et al., 2017). Similar kind of studies were also performed with charcoal and pine saw dust as biomass content and the elemental composition was observed to be carbon = 50.1%, Hydrogen = 5.6%, oxygen = 41.5%. Saw dust briquettes and parlm trunk based briquittes showed elemental composition of carbon = 51.56%, Hydrogen = 6.53%, Oxygen = 41.92%.and carbon = 40.93%, Hydrogen = 5.17%, oxygen = 53.3%.( Garrido, Maria Angeles et al., 2017). Most of the studies show that the carbon content of the solid biomass based briquettes is high which ends up in higher heating value of the solid briquettes. Thus it is revealed that percentage of carbon is an important factor to study the heating value. In this study the elemental analysis clearly shows that the carbon percentage was high and makes the briquette more suitable for domestic and industrial purposes.
3.9 Calorific or Heating value
The calorific value was estimated using Eq. (1). The heating value for the solid biomass briquettes determines the quality of the briquettes. Higher the values better the heating value. The calorific value of the solid briquettes designed using the mixture of organic and inorganic binders to the biomass was found to be 26.67 MJ/Kg which is lesser but closer to 28.47 MJ/Kg the heating value of bituminous coal. The biomass based briquette obtained in this work has a higher heating value compared to the briquettes made from waste jack fruit crust of 20.92MJ/Kg (Joko waluzo et al. 2018) and the biomass briquettes made from Sawdust (19.15MJ/Kg), Coffee husk with binder (17.76MJ/Kg), Khat waste with binder (16.6MJ/Kg) and Dry grass (17.43MJ/Kg)(Temesgen Kebede et al. 2022). Research work carried recently with Corn cobs, sugarcane bagasse and rice husk of different ratios has shown that the calorific value of 27.07 MJ/Kg was obtained for the sample S2 with the ratio of (1:2:1) which was highest compared their other combinations in their study (Nagarajan et al.2021) and the value was similar to the heating value obtained in this research work.
Table 2
Characterization of solid biomass briquettes samples
Analysis | Solid briquettes synthesized with various biomass (sawdust + corncobs + Rice husk + Coconut shell) + organic and inorganic binders. |
i) Proximate analysis (wt%, dry basis) |
Moisture content | 6.02 |
Fixed carbon | 23.16 |
Volatile matter | 58.65 |
Ash content | 14.10 |
ii) Ultimate analysis (wt%, dry basis) |
Carbon | 65.01 |
Hydrogen | 5.0 |
Nitrogen | 0.25 |
Aluminium | 0.05 |
Sulfur | 0.02 |
Oxygen | 15.57 |
Heating value (MJ/Kg) | 26.67 |
Table 3
Comparative analysis of data on Moisture content, volatile matter, Ash Content, Fixed carbon and Heating value for various combinations of biomass and binders
References | Biomass sample | Binders | MC- Moisture Content (wt%, dry basis) | VM- Volatile Matter (wt%, dry basis) | Ash Content (wt%, dry basis) | FC- Fixed Carbon (wt%, dry basis) | HV-Heating Value (MJ/Kg) |
Jian Sun et al | Rice straw | - | 8.19 | 72.57 | 9.63 | 9.61 | 15.37 |
Sugarcane leaves | - | 7.41 | 72.39 | 11.27 | 8.92 | 16.98 |
Saw dust | - | 5.61 | 71.03 | 2.58 | 20.72 | 20.25 |
Coconut shell | - | 9.23 | 9.75 | 2.98 | 78.04 | 31.13 |
Zhenkun Guo et al | Waste paper | - | 6.23 | 69.12 | 12.38 | 8.49 | 16.32 |
Dried leaves | Waste paper | 6.52 | 75.78 | 12.48 | 5.02 | 17.75 |
Maize Straw | Waste paper | 8.67 | 78.93 | 14.72 | 20.46 | 18.75 |
Coconut husk | Waste paper | 7.19 | 65.44 | 15.62 | 19.08 | 18.83 |
Bagasse | Waste paper | 5.95 | 72.53 | 18.48 | 9.63 | 19.01 |
Bagasse + Sawdust | Waste paper | 5.96 | 63.65 | 13.58 | 22.16 | 20.42 |
coal | | 5.98 | 80.27 | 17.15 | 28.69 | 28.47 |
Umesh et al | Rice husk | - | 5.01 | 59.44 | 17.31 | 18.75 | 18.71 |
Rice husk | 2% starch | 1.40 | 24.55 | 12.10 | 61.95 | 20.01 |
Rice husk | 4% starch | 7.60 | 6.84 | 13.43 | 15.13 | 18.13 |
Rice husk char | - | 7.10 | .80 | 23.40 | 35.71 | 18.56 |
Rice husk char | 2% starch | 1.30 | 32.12 | 13.04 | 53.54 | 19.55 |
Rice husk char | 4% starch | 1.90 | 35.50 | 14.65 | 47.95 | 19.21 |
Obemberger et al | Wheat straw | Sodium hydroxide modified starch | 7.21 | 72.40 | 10.21 | 17.39 | 16.27 |
Maize straw | Sodium hydroxide modified starch | 8.59 | 74.38 | 6.89 | 18.73 | 15.54 |
Rice husk | Sodium hydroxide modified starch | 9.47 | 67.87 | 14.83 | 17.30 | 16.13 |
Kpalo et al | Paper pulp & Messua ferrea leaves (50:50) | Cellulose material of paper | 5.55 | - | - | - | - |
Paper pulp (100%) | 12.33 | - | - | - | - |
Ajimotokan et al | (Terminalia ivorensis) charcoal particles, | gelatinized cassava peels | 3.0 | 42.0 | 5.0 | 50.0 | 23.4 |
pinewood (Pinus caribaea) sawdust | 6.8 | 77.7 | 0.3 | 15.2 | 19.7 |
On comparing Table 2 and Table 3 it is inferred that moisture content obtained in this research work was 6.02 is very less comparatively and gives a hope that this can be used as a fuel. Many research papers mentioned in Table 3 has synthesized higher value of volatile matter. In this work the value was around 58.65 which are quite low but still it’s higher than the value of bituminous coal which is used as a fuel. Many researches works also points out that lower the value of volatile matter better the heating value (Ajimotokan et al., 2019). Observing the ash content value obtained in this research work the value obtained was a moderate value which would have increased due to coconut shell and the binder Algae and algae can be solvent extracted prior to its usage in briquette production. The process of solvent extraction refines the algae from inorganic compounds. The moderate value of the ash content makes the briquettes more promising in the usage of fuel. Most of the research work pointed out in the Table 3 highlight that fixed carbon value was high for biomass like coconut shell and rice husk. This research work has delivered a biomass briquette with a fixed carbon value of 23.6 which is comparatively good with many other combination of biomass. The heating value obtained by the references pointed in Table 3 clearly identified that the value 26.67 MJ/kg in this research work is highly superior and suggest that the briquette produced in this research work can be used as a sustainable clean fuel.