The chemical and crystal structures of the OPSZ composite coatings were carefully investigated by Fourier-transform infrared spectroscopy (FT-IR) and X-ray diffraction (XRD) measurements. As shown in Fig. 3(a), the presence of the Si-N-Si network in the coatings was confirmed by the presence of the weak peak at 1177 cm− 1 (NH deformation in Si-N-Si) [29] and the peak at 910 cm− 1 (Si-N stretching in Si-N-Si) [30]. The absorption band at 774 cm− 1 was attributed to the Si-C bonds of the hydrocarbon substituents bonded to the Si atoms [31]. The presence of an absorption band related to Si-H bonds was not observed. Hence, the FT-IR investigation indicated the presence of a peak that could be attributed both to Si-O-Si and Si-N-Si networks. These findings suggested that the synthesis method in this study could effectively promote the formation of a crosslinked network with epoxy resin and OPSZ.
The weight losses of the OPSZ composite coatings with different OPSZ contents were established by evaluating their films by TGA (Fig. 9). A decrease in weight loss occurred when the temperature rose from 50 to 800°C. As shown in Fig. 3(b), 20 wt% OPSZ exhibited the lowest overall weight loss over the entire temperature range, thus demonstrating a higher thermal stability than the other samples. In contrast, the weight loss of the OPSZ composite coating sample from 50 to 200°C was due to the physical decomposition of the 593 epoxy resin curing agent, while the weight loss above 200°C was due to the removal of unstable chemical bonds of –O and -CH3 that arose from the epoxy resin [32]. The sharp weight loss between 300 to 600°C corresponded to the partial thermal decomposition of PSZ. This was consistent with a previous study, in which physically attached PSZ was almost completely decomposed during the 300°C sintering process [33]. Since the temperature was over 600°C, the weight losses of the four coating samples all surpassed 50% and then no longer increased. Thus, the TGA analyses of the OPSZ composite coatings provided clear evidence that the coatings possessed excellent thermal stability.
Figure 3(c) presents the XRD patterns of the samples with various OPSZ contents. It was concluded that these OPSZ composite coatings were partly amorphous. These samples exhibited two diffraction peaks at approximately 2θ = 20° and 28°, revealing that the amorphous networks were starting to become ordered. The crystal was identified from the XRD pattern (α-Si3N4, hexagonal, PDF-83-0700).
As seen in Fig. 3(d), the water contact angles (WCAs) of all the four samples were close to or greater than 90°, indicating that these samples exhibited excellent hydrophobicity. The WCA increased first and then decreased with the increase in the OPSZ content. Within a certain range, the promotion of the WCA with the increase in the OPSZ content was attributed to the surface hydrophobic Si-N-Si bonds. Thus, the WCA of the 10 wt% OPSZ composite coating was lower than 90° because the number of Si-N-Si bonds was sufficient to maintain the hydrophobicity of the composite coating surface. However, an excessive OPSZ content led to an uneven surface of the composite coating, which ultimately led to a decrease in the WCA. Thus, the WCA results provided the molecular-level insight that a greater content of OPSZ did not necessarily yield a better hydrophobicity of the composite coating. Notably, a 20 wt% OPSZ content could achieve significant crosslinking interactions of each component of the composite coating, and consequently, the resulting coating exhibited the highest WCA of up to 101°.
Figure 4 displays the DSC heating curves of the obtained OPSZ composite coatings. In all the samples, the observed overlapping endotherms between 200.0 and 400.0°C were attributed to a step-wise thermal decomposition process. Furthermore, Fig. 4 also shows valuable data on the glass-transition properties of the OPSZ composite coatings. The glass-transition temperature (Tg) of the 20 wt% OPSZ composite coating was the highest at 454.0°C. However, the Tg value of the 10 wt% OPSZ composite coating was the lowest at 254.7°C. According to previous research [34], the OPSZ precursor with a high crosslinking density is not appropriate for melt spinning. Thus, the increase in the Tg value was a consequence of the increasing number of interconnections between the chains to form more network structures that improved the crosslinking density of the OPSZ composite coating. Therefore, it can be inferred that 20 wt% was the optimal content of OPSZ, which would significantly enhance the spinning behavior of the OPSZ composite coating.
Table 2
Surface elemental concentration of OPSZ composite coatings.
Sample | C/wt% | N/wt% | O/wt% | Si/wt% |
10 wt% OPSZ | 66.05 | 8.29 | 22.16 | 3.50 |
20 wt% OPSZ | 55.68 | 13.67 | 26.75 | 3.89 |
30 wt% OPSZ | 60.26 | 7.94 | 25.04 | 6.76 |
40 wt% OPSZ | 39.11 | 5.75 | 24.15 | 30.99 |
The elemental compositions of the 10, 20, 30, and 40 wt% OPSZ composite coating surfaces were then confirmed by the EDS mappings shown in Fig. 5(a), and their surface elemental concentrations are listed in Table 2. The material on the surface of N was attributed to the OPSZ was an MXene, and the surface functionalization by PSZ was evident. Furthermore, the surface of the OPSZ composite coating was rich in carbon and nitrogen, whereas those of the OPSZ composite coatings were covered with Si due to the presence of PSZ. In addition, the surface of the OPSZ composite coating contained O from the epoxy resin.
The X-ray photoelectron spectroscopy (XPS) profiles of the OPSZ composite coatings are shown in Fig. 6(a). Figures 6(b) and 6(c) show two typical peaks corresponding to the N 1s and Si 2p binding energies. Moreover, as shown in Fig. 6(b), the silicon peaks at 102.4 eV [35] and 103.2 eV [36] corresponded to Si-C and Si-N bonds, respectively, evidencing the existence of a crosslinked network of the epoxy resin and OPSZ structure. Meanwhile, the deconvoluted XPS peaks of the N 1s spectrum (shown in Fig. 6(c)) centered at the binding energies of 398.2 and 399.3 eV [37, 38], which were associated with Si-N bonds. This result confirmed that the epoxy resin was successfully crosslinked to the OPSZ, convincingly demonstrating the formation of OPSZ composite coatings.
The microstructures and morphologies of the OPSZ composite coatings were investigated by scanning electron microscopy (SEM) analysis. Figure 7 shows the surface morphologies of the OPSZ composite coatings. The surface morphologies of the various coatings on the CCCs were further analyzed by SEM. Figure 8 shows the microscopic surfaces of the coated CCC samples coated with OPSZ composite coatings after 3 d of exposure to a salt water experimental environment. For these four samples, there was almost no breakage on the surfaces of the coatings. In particular, the 20 wt% OPSZ coating (shown in Fig. 8(b)) had the least damage and exhibited the best protective performance. Based on the above results, it can be determined that the existence of OPSZ with an appropriate content was able to significantly improve the salt corrosion resistance, suggesting that the composite coating could effectively improve the environmental adaptability of CCCs.
As is known, nitrocellulose is the main component of CCCs, which is easily decomposed when its ignition temperature approaches 180°C. As shown in Fig. 9, the heat resistance times of the samples gradually decreased with the increase in temperature. Therefore, the coatings played a vital role in protecting the CCCs from burning when the temperature was over 180°C. However, upon further increasing the temperature, more and more heat was conducted to the interiors of the CCCs through the coatings, which significantly cut down the heat resistance time. At a temperature of 250°C, with the increase in the OPSZ content, the heat resistance time of the coated CCC first increased from 173.10 to 175.56 s and then decreased to 134.52 s, implying that the optimal sample was the 20 wt% OPSZ composite coating. However, at 260 and 270°C, the heat resistance time increased with the increase in the OPSZ content. It is inferred that there was an optimal content of OPSZ that allowed the surface to form a dense structure that effectively prevented heat transfer into the interior of the coating. Nevertheless, when the temperature was higher, thermal decomposition of unstable C–O and -CH3 bonds from the epoxy resin occurred, which was consistent with the TGA results.