Biotechnological methods have emerged as promising ways to effectively address pressing issues like the energy crisis and global warming in an ever-evolving global landscape characterized by increasing waste production and demand for sustainably produced chemicals [1]. Purely enzymatic process variants can outperform classical processes by maximizing substrate conversion rates and yields by accounting for losses to maintain cell metabolism. Via enzymatic catalysis, a wide range of substances can be produced efficiently under environmentally friendly conditions, such as low temperatures and atmospheric pressure, as well as in aqueous solutions [1–3]. However, these methods also have limitations. For example, free enzymatic biocatalysts can usually only be used once, but process variants in which the enzymes are immobilized can solve this problem [4–6].
The display of enzymes on the surface of a host organism, such as bacteriophages, bacteria, yeast cells, or the spore display, has emerged as a powerful tool in protein immobilization [7–11]. This technique offers a range of applications in biocatalysis, drug discovery, and bioremediation, allowing for the identification and optimization of enzymatic activities [12, 13]. In the context of enzyme engineering strategies like directed evolution or rational design, enzyme display provides additional advantages due to a genotype-phenotype coupling [14]. It enables the rapid screening of large enzyme variant libraries, offering a high-throughput approach to enzyme optimization and selecting enzymes with specific properties for desired applications [15, 16]. Consequently, enzyme display has become a valuable tool for enhancing the performance and versatility of enzymes, which play crucial roles in various industries and biotechnological fields [5, 17, 18]. One such display technique is autodisplay, which enables the surface expression of a protein of interest on the bacterium Escherichia coli by utilizing the specialized outer membrane protein AIDA-I [19]. This versatile system has applications in protein engineering, drug discovery, and vaccine development [20–22]. Autodisplay in E. coli offers notable advantages compared to other display systems, including user-friendliness, high expression levels, and the capability to display a diverse array of proteins [19]. However, this method has some limitations, such as the requirement for suitable conditions for E. coli growth, which may restrict the experimental setup. An alternative method is the spore surface display, in which the endospores of spore-producing bacteria are used as carriers for the immobilized proteins. Spores can withstand extreme conditions such as high temperatures, radiation, and desiccation, making them highly durable [23]. B. subtilis serves as a model organism in terms of sporulation and spore display, and many studies have demonstrated the efficacy of spore display in the expression of various proteins, such as enzymes, antibodies, and antigens [24–26]. Enzymes such as lipases, xylanases, and cellulases have been successfully presented on the spore surface, highlighting the potential of spore display for biocatalytic applications [24, 27, 28]. The high robustness and the genotype-phenotype preservation under harsh conditions of this technique give major advantages [29–31]. An additional benefit of spore surface display is the easy recycling of the spores themselves by simple separation through e.g. centrifugation and the reuse of the spores. Compared to conventional methods, this offers several advantages, such as lower energy consumption, lower costs, and improved sustainability, since the spores can be reused over a long period [32]. It has become a promising approach for showcasing different proteins on the outer layer of bacterial spores, generating considerable interest for its wide range of potential applications in biotechnology [24, 30, 33]. While the efficacy of spore surface display has been successfully demonstrated in B. subtilis, its general application to P. polymyxa has recently been patented, but there are no publications on its application yet. This publication marks a starting point [34].
P. polymyxa is a Gram-positive, endospore-forming soil bacterium which is used as a biofertilizer commercially due to its ability to fix nitrogen. In addition, it has a high potential for various biotechnological applications due to its diverse metabolic capabilities and currently optimized genetic accessibility in combination with a Generally Recognized As Safe (GRAS) status for several applications [35]. By that, P. polymyxa is known for its production of a variety of extracellular enzymes, antibiotics, exopolysaccharides (EPS), and high-value-added chemicals like R,R-2,3butanediol, which renders it a promising candidate for utilization in agriculture, white biotechnology, and food industry. However, the high production yields required for an industrial process lead to the problem of product toxicity. Developing spore display in P. polymyxa would add a not yet-described tool to the scientific community to its repertoire of advantages and tackle the toxicity problems. To achieve a working spore display in P. polymyxa, we constructed a specific plasmid to enable the expression and attachment of target proteins onto the spore surface. This was accomplished by fusing the desired protein to a spore coat protein and incorporating a flexible linker between the two components [18, 36–40]. To verify that the constructed system worked, we used GFP as a reporter system to establish the basic molecular components as proof-of-principle in this study. As a proof-of-concept, we presented a native and a heterologous lipase, as well as an esterase and a lipoyl synthase on the surface of the spore. These enzymes belong to an industrially important class that catalyzes the hydrolysis of ester bonds in lipids, facilitating the breakdown of fats and oils into smaller components [41, 42]. Additionally, lipases have been utilized in various industrial applications, such as food processing, detergent formulation, and biodiesel production, due to their ability to perform efficient and selective reactions under mild conditions [43]. This study thus lays the foundation for P. polymyxa spore display technology and can contribute to the way we harness the natural repertoire of the bacterium for a sustainable biotechnological future, with displayed enzymes paving the way for innovative and environmentally friendly industrial processes.