3.1 Structural properties of activated neem carbon (NC) and Co3O4@NC: Structural properties of the carbon and the hybrid system of Co3O4@C were achieved by X-ray diffraction (XRD) pattern. Fig. SI.1 shows the XRD pattern of the carbon and Fig. 1(a) shows the XRD pattern of hybrid Co3O4@NC. The observed sharp diffraction peaks positioned for Co3O4@NC at 19.17, 23.71, 37.08, 44.25, 59.38, and 65.16 corresponds to the planes (111), (002), (220), (311), (400), (422), and (440), results in high crystallinity. The XRD pattern matched with the JCPDS No.: 073-1701 representing the cubic spinel structure of Co3O4. The facile and trustworthy technique to determine the crystalline size of the nanomaterial is using Debye-Scherrer equation. The crystallite size evaluated by Debye-Scherrer equation given below:
$$\varvec{D}=\frac{\varvec{k} \varvec{\lambda }}{\varvec{B} \mathbf{c}\mathbf{o}\mathbf{s}\left(\varvec{\theta }\right)}$$
1
Where, k is shape factor (0.89), \({\lambda }\) corresponds to wavelength of the incident x-ray (1.54 Å), B corresponds to the full width half maxima (FWHM) and \(\theta\) corresponds to the half angle of 2\(\theta\).
Evaluated crystallite size of Co3O4@NC was D002 = ~ 52nm, for the highest intense peak corresponding to the plane (002) at 2\(\theta\) =23.71o.[17–19] The interlayer spacing determined by Bragg’s d= \({\lambda }/2\text{*}\text{s}\text{i}\text{n}\left( \theta \right)\) law with similar variables as debye-sherrer expression for the plane (002) d002= 0.41 nm. Observed crystalline structure, crystalline size and interlayer spacing are in match with the previous reports.[19]
To affirm the formation and phase analysis of the synthesized carbon and the composite Co3O4@NC, Raman spectroscopic experiment has been carried out. As shown in the Fig. 1(b), D/G bands observed in both the cases for bare NC and the composite Co3O4@NC. The ratios of the intensities of D to G (= ID/IG) bands are observed to be 1.07 and 1.06 for NC and composite Co3O4@NC by which the presence of reduced graphene oxide (rGO). However, for the Co3O4@NC 422, 538, 636 and 784 corresponding to the Eg (R), F1g (IN), 3F2g (R), and 2F2u (IN) respectively where, R, IN described as raman active and raman inactive modes respectively.[20, 21] With the observed XRD pattern and raman spectra analysis the affirmation of spinel Co3O4 with the raman active and inactive modes with “Fd3m” symmetry.[20]
EDS mapping & spectra
Affirmation of the present constituents in the composite of Co3O4@NC analyzed by the scanning transmission electron microscopy (STEM) based Elemental dispersion spectra (EDS). However, the elemental mapping of synthesized materials is an important information for the understanding of uniform distribution of elements which affects at the level application. Figure 2 (a, b, c) shows the elemental mapping of Co, C and O respectively. Figure 2 (d, e) displays combined EDS mapping image and observed EDS spectra defining the uniform distribution of the constituents and the atomic and mass percentages. Observed atomic (At%) and mass (Wt%) attached in Fig. 2 (e) and in Supplementary figure, SI.2 for Co3O4@NC.
X-ray Photoelectron Spectroscopy (XPS)
The XPS measurement was carried out for Co3O4@NC within the energy range of 0 to 900eV as displayed in Fig. 3(a), which affirms the presence of C, Co, and O. Figure 3(b) the XPS spectra of C1s shows the binding energies of C = C, C-O and O-C = O at the binding energies as 285.25 eV, 286.65 eV and 288.76 eV respectively in which carbon bonds corresponds to aromatic carbon.[21, 22] and the presence of O-C = O corresponds to the formation of reduced graphene oxide (rGO), generated by biomass that is neem leaf.[21, 23]. Mingguang Chen et.al also reported the formation of rGO with copper oxide (Cu2O) resulting in nano-composite as rGO/Cu2O in which the presence of O-C = O also observed.[23] However, the peaks for O1s observed as shown in the XPS spectra Fig. 3(c), at 533.21 eV and 535.15 eV which corresponds to the Co-O and O-H. Moreover, the spectra of Co2p displayed in Fig. 3(d), separated in two sections at the binding energies in which 780.89 eV, 796.26 eV belongs to Co 2p1/2 and 782.41eV, 798.50 belongs to Co2p3/2 respectively. Along with the XPS spectra, XRD and raman spectra are also in agreement to the formation rGO and the composite formation.
HRTEM
The high resolution transmission electron microscopy (HRTEM) analysis was carried out by dispersing 1 mg of the powdered sample in 5 µl was drop coated on a TEM grid, was dried under infrared (IR) lamp and analyzed using FEI, TECNAI G2 F20 instrument operated at an accelerated voltage of 200 kV (Cs = 0.6 mm, resolution 1.7Ao. The high resolution transmission electron microscopy (HRTEM) analysis was carried out for neem carbon. The HRTEM images displayed in Fig. 3, in which Fig. 4(a) shows the images of the resolution 20nm and other Fig. 4(b) are of resolution 5nm. However, for neem carbon, nanocrystal sizes ranges from 2.55nm to 4.46nm.[24]
Thermal Gravimetric Analysis (TGA) and BET Study:
The TGA graph shows the Fig. 5 weight (%) vs temperature (⁰C), heating rate of the sample is 10 ⁰C per minute up to 900 ⁰C. TGA profile shows that up to 500 ⁰C carbon is burning in the oxidative environment. The remaining residue was the actual metal alloy metal loading is shown in Fig. 5, commercial Ptc is 40wt%, Co3O4@NC 39% in this neem carbon already have the gradients naturally is prove the TGA. The Co3O4@NC shows the higher stability than commercial Ptc 40 wt% at higher temperatures.
Electrochemical characterization
A standard 3- electrode setup, consisting of a glassy carbon electrode (GCE) coated on with active catalyst as a working electrode (WE), a graphite rod as a counter electrode (CE)and an Hg/HgO (mercury oxide) as a reference electrode (RE), was used to perform all the single electrode electrochemical measurements. All the potential measurement ranges from 0 V to 1.1 V at various sweep rates. This equipment used for performing cyclic voltammetry (CV), linear sweep voltammetry (LSV), and electrochemical impedance spectroscopy (EIS) has been carried out with the use of rotating disk electrode (RRDE) by VMP-3 model Biologic Potentiostat. The CV scanning rate is 50 mv/second and LSV scanning rate is 10 mv/second. The obtained current was normalized with the geometrical surface area of the working electrode. This GCE area is used for the calculating the current density. The voltage potentials were converted from Hg/HgO to V vs RHE with the use of following expression:[25, 26]
ERHE= EHg/HgO + 0.0983+ (pH x 0.0592) (2)
Where, ERHE is the converted potential from reference electrode to the reversible hydrogen electrode (RHE), 0.098V is the potential difference between Standard hydrogen electrode (SHE) and reference electrode Hg/HgO, EHg/HgO is the applied potential before the conversion between the working electrode and reference electrode Hg/HgO.
Electrode preparation:
All the electrodes were prepared with glassy carbon electrode (GCE) substrate of area 0.196cm2.This GCE was cleaned with 0.05 and 0.3 µm alumina slurries. 10µl of the catalyst-Ptc 40 wt% slurry prepared by mixing 5 mg of the active catalyst, 5 microliter 0.05% nafion solution binder in the isopropyl alcohol (IPA): H2O (1:3) solvent along with the sonication for 90 minutes. Coating of the catalyst carried out along with the drying of it under infrared lamp for 1 hour. Prepared electrode was used for the electrochemical measurements using standard 3 electrode system with 0.1M KOH solution.
Potentiostatic Voltammetric Analysis
The determination and analysis of the potentiostatic parameters were analyzed by carrying out standard experiments such as cyclic voltammetry (CV), linear sweep voltammetry (LSV). The observed short circuit current density (Jsc) and open circuit potentials highly recommend the application of Co3O4@NC as an ORR catalyst for the fuel cell with nearly close open circuit potential. The open circuit potential of the electrode is most important in the case of ORR as the reduction occurs above the region of the open circuit potential (OCP) considering the water splitting potential of 1.23V vs reversible hydrogen electrode (RHE), The potentials were converted from V vs Hg/HgO to V vs RHE. The CV plot and LSV plot has been shown in the SI.4 and Fig. 6 (a) respectively. The onset potential is an important parameter for the AEMFC, as the standard platinum based Ptc 40 wt% and Co3O4@NC shows nearly equal onset potential. With the use of Fig. 6 (a) onset potentials were determined for Ptc 40wt% and Co3O4@NC which are 1.13V vs RHE and 1.14 V vs RHE as displayed in Fig. 6 (b) which was evaluated by the point at which current density commences to zero. The onset potential is quite similar for both the cases which makes Co3O4@NC catalyst a cost-effective alternative to Ptc 40wt%. The higher onset potentials (Eon) promotes higher catalytic performance in the process of ORR for the choice of catalyst. Even though the onset potentials are close to each other, the current density was higher in the case of Ptc 40 wt% which makes it a high power catalyst as compared to the synthesized Co3O4@NC.
Moreover, the kinetics of the system under study analyzed by Tafel plots for both Ptc 40 wt% and Co3O4@NC. Figure 6 (c) displays the Tafel plot for the Ptc 40 wt% and Co3O4@NC with comparable tafel slopes. The Tafel plot was determined by the use of LSV curves. Tafel slope for Ptc 40 wt% and Co3O4@NC were 106 mV/dec and 120 mV/dec respectively as displayed in Fig. 6 (c). Synthesized catalyst Co3O4@NC shows ~ 13% higher slope as compared to standard commercial catalyst-Ptc 40 wt% which is quite low and can be used as a low cost alternative. The higher current density and catalytic activity observed for Co3O4@NC was due to the composite of Co3O4 with porous carbon which decreases the charge transfer resistance.[3, 21].
Impedance spectroscopy of the standard Ptc 40% and Co3O4@NC
Electrochemical Impedance Spectroscopy (EIS) has been carried out for the analysis of series resistance by the analysis of nyquist plot. The EIS has been carried out using the standard three electrode electrochemical system for both Ptc 40 wt% and Co3O4@NC. The impedance analysis explains about the kinetics of the system under study. The Fig. 6 (d) shows the impedance characteristics of electrodes under study which are Ptc 40 wt% and Co3O4@NC. With the use of the nyquist plot ohmic resistance (Rs) and charge transfer resistance (Rct) evaluated as shown in the Table 1.[25] The Rs for the platinum is 0.5 times of Co3O4@NC but the Rct is 2.8 times less for Co3O4@NC comparing to the commercial platinum electrode which promotes the merits of Co3O4@NC over the platinum electrodes high frequency performance. It also enabled the use of Co3O4@NC catalyst for the high frequency application.
Table 1
Electrochemical properties for Ptc 40 wt% and Co3O4@NC such as ohmic resistance (Rs), charge transfer resistance (Rct) and onset potential (Eon).
Sample
|
Rs (ohm)
|
Rct (ohm)
|
Eon (V vs RHE)
|
Ptc 40 wt%
|
41.09
|
7.5
|
1.13
|
Co3O4@NC
|
83.42
|
2.65
|
1.14
|
Fuel Cell Testing:
The membrane electrolyte assembly (MEA) fabrication method used to prepare AEMFC. Kepton tape, FuMA Tech-FAA membrane were for sub gasket and as the anion exchange electrolyte membrane respectively. The schematic representation of AEMFC assembly has been displayed in Scheme 2.[27]
The MEA was prepared of the area 2 x 2 = 4 cm2 area with standard fixture. Standard commercial platinum based catalyst Ptc 40 wt% used as the anode MEA. However, the synthesized Co3O4@NC was used as cathode with multiple loadings considering the area under application which was prepared by MEA fabrication method. The optimization of cathode loading has been done by varying the cathode loading as 1mg/cm2, 2mg/cm2 and 3 mg/cm2 along with the anode, which was kept to be 1mg/cm2.
The schematic of the working of AEMFC, displayed in Fig. 7 (a). In the case of AEMFC with purging of the fuel as hydrogen (H2) and oxygen (O2)/Air oxidant, the half-cell reactions and the overall reactions are:[27]
Half- ell reactions:
H2 + 2OH− → 2H2O + 2e− ; Eanode = 0.83 V vs SHE (3)
0.5 O2 + H2O + 2e− → 2OH− ; Ecathode = 0.40 V vs SHE (4)
Overall:
H2 + 0.5 O2 → H2O; Ecel = 1.23 V vs SHE (5)
In the process of the oxygen reduction, hydroxide ions are generated at cathode which travels to the anode through anion conducting polymer electrolyte, at which hydroxide ions combines with hydrogen resulting in the formation of water. Moreover, the electrons generated during the oxidation of H2, moves by circuit connected to the cathode at which it participates in the process of reducing oxygen to generate OH−.
Figure 7 (b) shows the comparative I-V polarization plots generated by the single cell (4 cm2) Ptc 40 wt% with distinct mass loadings of catalyst. The initial measurements were carried out with the mass loading of 1mg/cm2 for both anode and cathode resulting in highest power density as shown in the Table 2. The AEMFC system with Ptc 40 wt% as cathode and anode with the mass loading of 1 1mg/cm2 was taken as benchmark for further experiments.
Table 2
MEA performance and loading details.
MEA No.
|
Catalyst loading
(mg/cm2 )
|
Material
|
OCV
|
Power Density @0.6V
|
|
Anode
|
Cathode
|
Anode
|
Cathode
|
|
|
1
|
1
|
1
|
Pt/c
|
Pt/c
|
0.957
|
61.5
|
2
|
1
|
1
|
Pt/c
|
Co3O4@NC
|
0.925
|
42.6
|
3
|
1
|
2
|
Pt/c
|
Co3O4@NC
|
0.82
|
8.5
|
4
|
1
|
3
|
Pt/c
|
Co3O4@NC
|
0.81
|
7.6
|
Ptc 40 wt% based AEMFC supplied the open circuit voltage (OCV) of 0.957 V with the maximum power density 61.5 mw/cm2 at 0.6 V. The observed parameters for the standard platinum and the prospective cathode catalyst -Co3O4@NC displayed in Table 2. Ptc 40 wt% as an anode and Co3O4@NC as cathode with 1 mg/cm2 OCV was 0.925 V with maximum power density 42.60 mw/cm2 at 0.6V. Observed results for the multiple combinations listed in the Table 2. 1mg/cm2 mass loading of Co3O4@NC showed highest power density comparing the other combinations with distinct massloading.