3.1. Comparing ZnO and B/ZnO nanocomposites
The UV-Vis/DR spectrum and Tauc’s plot of ZnO and B/ZnO nanocomposites with different B content are shown in Fig. 1. Although B/ZnO-7 had weaker adsorption compared to other composites and was even weaker than ZnO, all as-synthesized samples showed relatively strong adsorption in the UV region (250–356 nm). In addition, all as-synthesized samples exhibited a significant decrease in adsorption above 400 nm and a steep increase in adsorption at 360–400 nm (Fig. 1(a)). Using the Tauc’s equation, the band gap energies of samples can be calculated [26]:
(αhν)1/n = A (hν – Eg) (3)
Where, Eg is the band gap energy (eV); α is the absorption coefficient of the material; h is Plank's constant (6.63 × 10− 34 Js− 1); ν is the frequency of the light; A is a constant; n is determined by the optical transition type of the semiconductor. The results are shown in Fig. 1(b). The B/ZnO-7 sample had an Eg of 3.17 eV, the other samples had a similar Eg value of 3.15 eV).
The results of studying the photodegradation reaction of TCH are shown in Fig. 1(c-d). The reactions of TCH in ZnO and B/ZnO-1 were similar with a Re of 68.45%. This value drastically increased when the B content increased to 3 wt.%. The Re and rate content of B/ZnO-3 were 92.28% and 0.048 min− 1, respectively. There was a tendency to reduce the reaction of TCH at higher B contents. The Re value was 82.58% and the rate constant was 0.015 min− 1 for the B/ZnO-7 sample. For the B/ZnO-5 sample, these were 81.55% and 0.016 min− 1, respectively. Based on these results, the optimum B doping ratio of 3 wt.% was selected for further investigation.
The morphologies of the ZnO and B/ZnO-3 samples are presented in Fig. 2. The ZnO sample had a clear morphology and an aggregation consisting of many nanoparticles with a size of about 42–79 nm. After doping with B, the size and aggregation state of the nanomaterial significantly changed. The morphology of the B/ZnO-3 composite was relatively rough and its particles were smaller and more compact than those of ZnO, with a size of about 15 nm (Fig. 2(c)). This may be a reason for the enhanced photocatalytic performance of the composite.
The XRD spectra of the ZnO and B/ZnO-3 samples are shown in Fig. 3(a). Both samples had (100), (002), (101), (102), (110), (103), (112), and (201) planes at 2\({\theta }\) of 31.78, 34.45, 36.28, 47.60, 56.65, 62.92, 67.99, and 69.19\(^\circ\), respectively, with the peak (101) being the strongest, which can be assigned to the hexagonal wurtzite structure of ZnO (JCPDS 36-1451) [26]. This result reveals the crystal structure of ZnO was preserved after doping with B. However, the intensity of the peaks in the B/ZnO composite was lower than that of ZnO. In addition, the peak of B was not observed. This can be explained by the low content and crystallinity of B in the composite. Based on the Scherrer equation, the crystal size of the as-synthesized samples was calculated [11]:
$$\text{D}= \frac{\text{K}{\lambda }}{{\beta }\text{c}\text{o}\text{s}{\theta }} \left(4\right)$$
Where K is a constant that depends on the crystal shape (usually K = 0.9); λ is the X-ray wavelength (1.5406 Å); θ is the Bragg diffraction angle; β is the line width of the sample, which corresponds to half the maximum intensity in radians (FWHM). The crystallite size of the ZnO and B/ZnO samples was 17.68 and 12.11 nm, respectively (Table 1). After doping with B, the crystallite size of the nanomaterial was significantly decreased. The rough surface along with the small crystallite size may be the reason for the enhanced photocatalytic degradation of TCH of the composite.
Table 1
The crystal sizes at different planes and average sizes of ZnO and B/ZnO samples.
Samples | 100 | 002 | 101 | 102 | 110 | 103 | 112 | \(\stackrel{-}{\mathbf{D}}\) (nm) |
ZnO | 13.44 | 23.54 | 22.77 | 23.09 | 23.29 | 21.67 | 21.93 | 17.68 |
B/ZnO | 13.44 | 11.72 | 13.31 | 14.92 | 14.59 | 13.54 | 10.78 | 12.11 |
The functional groups in the ZnO and B/ZnO-3 samples were characterized by FT-IR analysis. As seen in Fig. 3(b), the stretching vibration of the intermolecular hydrogen bond (O-H), which exists between the absorbed water molecules (H-O-H) was observed at 3417 and 3450 cm− 1 [27]. The peak at 1252 cm− 1 in the spectrum of the B/ZnO composite was attributed to the valence vibration of the B-O bond, which was not observed in the spectrum of ZnO [11]. In addition, the oscillations of the O-H bond in ZnO-O-H were observed at 698 and 866 cm− 1 in the spectrum of ZnO, while they were at 704 and 924 cm− 1 in the B/ZnO composite [28].
3.2. The influence of synthesis conditions on the morphology and photocatalytic activity of composite
3.2.1. Influence of solvent
The influence of the solvent on the morphology of the B/ZnO nanocomposite is shown in Fig. 4. When the solvent was water, the B/ZnO-Water composite had a non-uniform size of about 57–110 nm, in Fig. 4(a), these nanoparticles were closely arranged and formed spheres, in Fig. 4(b). With ethanol solvent, the B/ZnO-Ethanol had a relatively equal size of about 15 nm, which was smaller and more densely arranged than the samples with other solvents, as shown in Fig. 4(c). The B/ZnO-Isopropyl alcohol also exhibited an aggregate morphology, which possessed many small particles (26–82 nm) (Fig. 4(d)). However, both the B/ZnO-Ethanol and B/ZnO-Isopropyl alcohol composites exhibited a smooth surface, which may be attributed to the high viscosity of alcohol. Although the B signal was not detected, all the samples showed similar crystallinity with corresponding peaks of hexagonal wurtzite ZnO (Fig. 5). It implied that the viscosity of the solvent affects the size and surface but not the crystallinity of the composite.
Figure 6 exhibits that the B/ZnO–ethanol sample had high adsorption and catalytic activity. The Re and rate constant were 98.28% and 0.048 min− 1, respectively. While the B/ZnO samples synthesized in water and isopropyl alcohol exhibited slower adsorption and reaction, the Re values were 77.22 and 82.09% in 120 min, and the constant rates were 0.016 and 0.019 min− 1 for the B/ZnO – water and B/ZnO – isopropyl alcohol, respectively. This demonstrated that the smooth surface along with the small particle size could contribute to the enhancement of adsorption and photocatalytic activity of the B/ZnO-ethanol composite.
3.2.2. Influence of synthesis temperature
The experiments were conducted at 30, 60 and 75 \(℃\) to explore the influence of temperature. At the synthesis temperature of 30 \(℃\), the particles had a uniform size of about 45–63 nm, but there was a large particle with a size of 262 nm, in Fig. 7(a). These particles were arranged closely and clumped together, forming the porous structure in Fig. 7(b). At a high temperature of 60 \(℃\), the B/ZnO particles became more uniform with a smaller size of about 15 nm (Fig. 7(c)). When the temperature increased to 75 \(℃\), the morphology of B/ZnO changed significantly, showing a flake shape with an uneven size of about 48–158 nm, which was close to each other together, as shown in Fig. 7(e-f). These results indicated that the morphology of the B/ZnO nanocomposite was significantly affected by the synthesis temperature. The synthesis temperature significantly influenced the rate of crystal nucleation. The higher the temperature, the faster the reaction and the easier the crystal nucleation, which led to a disordered arrangement of crystals, which in turn resulted in a significant difference in the size of the composite particles.
The XRD spectra of the as-synthesized B/ZnO samples at different temperatures are shown in Fig. 8. All B/ZnO samples had the diffraction peaks of hexagonal wurtzite structure of ZnO, these peaks were sharp. In addition, no special peaks of B and impurities were found in the as-synthesized samples. As the temperature increased, the intensity of the peaks increased and they became sharper. This showed that the temperature does not only influence the morphology but also the crystallinity of the composite.
The influence of the synthesis temperature on the TCH removal efficiency is presented in Fig. 9. The B/ZnO-60 composite had higher adsorption and photodegradation of TCH than the B/ZnO-30 and B/ZnO-75 samples, with Re values of 72.52, 98.28 and 76.77% and reaction constants were 0.013, 0.048 and 0.012 min− 1 at 30, 60 and 75 \(℃\), respectively. This proved that the crystallinity does not contribute to the reaction efficiency, but the morphology and size of the B/ZnO composite are the decisive factors for the adsorption and photocatalysis efficiency.
3.2.3. Influence of solution pH
The influence of pH on the morphology and structure of the B/ZnO composite was investigated in the range from 7 to 11. Figure 10 shows that the morphology of the B/ZnO sample significantly changed with the pH value. At pH 7, B/ZnO was divided into pieces of about 63–93 nm in size. They were assembled from many nanoparticles and these pieces were tightly arranged into clumps as shown in Fig. 10(b-c). At pH 8, the B/ZnO sample had an equal size and was densely arranged. The size of the B/ZnO particles was about 15 nm (Fig. 10(d)). When the pH increased to 9, the morphology of B/ZnO drastically changed and exhibited both rod- like and sphere-shapes, (Fig. 10(g-i)). The nanospheres were formed from scale fragments with a size of about 20–25 nm and the nanorods and nanospheres were alternately arranged. At pH 10, the rod shape disappeared and a uniform spherical shape with size of 343 nm was observed, as shown in Fig. 10(l-m). At a high pH of 11, the uniform morphology was destroyed. Instead, indeterminate shapes were observed as shown in Fig. 10(n-p). This was also proven in the XRD results. The crystallinity of the B/ZnO-11 sample was slightly reduced compared to the B/ZnO-10 and B/ZnO-9 samples (Fig. 11).
The influence of the synthetic pH conditions on the removal of TCH is shown in Fig. 12. When the pH was increased from 7 to 8, the removal efficiency increased from 91.02 to 98.28% and the rate constant increased from 0.031 to 0.048 min− 1 but the adsorption abilities of two samples were similar. At pH higher than 8, the adsorption and photodegradation of the B/ZnO composite were drastically decreased. The Re values were 78.68 and 55.03% and the rate constants were 0.021 and 0.01 min− 1 at pH of 9 and 10, respectively, but the reaction increased with pH at 11. This could be explained by the number of OH− increases with the pH of the solution, leading to an increased ability to generate OH• radicals, which in turn increases the photocatalytic ability of the B/ZnO composite [29]. The above results demonstrated that although a complete morphology of the B/ZnO composite with large and uniform particles was generated at pH 9 and 10, its catalytic activity was still lower than that of the B/ZnO samples at pH 8 with smaller particles.
3.2.4. Photocatalytic mechanism
The valence band energy (EVB) and the conduction band energy (ECB) were calculated according to the equation [30]:
ECB = EVB – Eg (5)
EVB = χ – Ec + 0.5Eg (6)
Where Eg is the band gap energy of the material. ECB and EVB are the conduction band and valence band edge potential, respectively. Ec is the energy of the free electrons in the hydrogen (4.5 eV). χ is the absolute electronegativity of ZnO (5.95 eV) [31]. The calculated values for ECB and EVB were – 0.13 and 3.03 eV, respectively.
Based on the calculated data, the TCH degradation mechanism of the B/ZnO nanocomposite was illustrated in Fig. 13. When a photon energy greater than the band gap energy of the B/ZnO nanocomposite is excited, the electron (e−) transfers from the valence band (VB) to the conduction band (CB). At the same time, the holes (h+) are created in the VB. These electrons then react with the O2 molecules in the air to create the radicals (•O2−). These radicals react with H2O to form the hydroperoxide (H2O2) and finally create the hydroxyl radicals (•OH). Similarly, the h+ reacts with the hydroxyl anion (OH−) in water to form the •OH radicals. All these radicals react with tetracycline hydrochloride to generate intermediate products and finally generate carbon dioxide (CO2) and water (H2O), which are friendly products to the environment.
The following reaction:
H2O → H⁺ + OH⁻ (7)
B/ZnO + hν → B/ZnO (e⁻ + h⁺) (8)
e⁻ + O2 → •O2⁻ (9)
•O2⁻ + H+ → HO2• (10)
HO2• + HO2• → H2O2 + O2 (11)
H2O2 + hν → 2•OH (12)
h⁺ + OH⁻ → •OH (13)
•OH/•O2⁻ + TCH → intermediates → CO2 + H2O (14)
Since boron is an electron-deficient substance [11], it acts like an electron trap. The boron on the ZnO surface attracts electrons causing the electrons move from the CB region to the B before recombining with the hole in the VB region as presented by the red arrow in Fig. 13. This leads to a shortening of recombination of electrons and holed. Moreover, boron also attracts OH− to the surface of the material, which leads to an increase the generation ability •OH radicals. The increased photocatalytic performance of the ZnO after doping with B could be explained by these things.
3.3. The electrical energy consumption
In the TCH treatment process, electrical energy consumption is an major factor in evaluating the economic efficiency of photocatalysts in industrial applications. Hence, the treatment cost should be estimated and investigated. Electrical energy consumption accounts for a significant part of the treatment cost. The figure-of-merit is the electrical energy per order (EEO) which is calculated by using the Eq. (15) [32]:
EEO = \(\frac{{\text{P}}_{\text{e}\text{l}}\times \text{t} \times 1000}{\text{V} \times 60 \times \text{l}\text{o}\text{g}\left(\frac{{\text{C}}_{0}}{\text{C}}\right)}\) (15)
Where Pel is the power of the Hg lamp (kW). t is the reaction time (h). V is the volume of the reaction solution (L). C0 and C are the initial and final TCH concentrations, respectively. The EEO value of the as-synthesized samples is shown in Table 2.
Table 2
The TCH degradation efficiency and electrical energy consumption values (W.h.L− 1) of the different samples. Reaction conditions: [TCH] = 20 mg/L, [catalyst] = 0.5 g/L, t = 90 min and 250 W Hg lamp.
Sample | Re (%) | EEO (WhL− 1) |
ZnO | 61.52 | 150.68 |
B/ZnO − 1 | 55.00 | 160.24 |
B/ZnO − 3 | 98.28 | 35.44 |
B/ZnO − 5 | 72.74 | 110.72 |
B/ZnO − 7 | 77.17 | 97.44 |
B/ZnO - Ethanol | 98.28 | 35.44 |
B/ZnO - Water | 70.65 | 117.39 |
B/ZnO – Isopropyl Alcohol | 76.78 | 98.84 |
B/ZnO − 30 | 64.04 | 140.72 |
B/ZnO − 60 | 98.28 | 35.44 |
B/ZnO − 75 | 70.94 | 116.45 |
B/ZnO – pH7 | 91.02 | 59.70 |
B/ZnO – pH8 | 98.28 | 35.44 |
B/ZnO – pH9 | 73.59 | 108.10 |
B/ZnO – pH10 | 47.88 | 220.84 |
B/ZnO – pH11 | 64.57 | 138.68 |
After doping with B, the TCH removal increased significantly and the EEO value decreased. In 90 min, the removal of the ZnO sample achieved only 61.52% and the EEO value was 150.68 WhL− 1. After doping with 3 wt.% B into ZnO, the removal significantly increased to 98.28%, but EEO value decreased to 35.44 WhL− 1. Thus, doping ZnO with B can improve the catalytic ability of ZnO and significantly saved electrical energy, which led to a decrease in the cost of the treatment process. Besides, the synthesis conditions of the B/ZnO material also affected the EEO value of the material. For the synthesis solvent, the B/ZnO material synthesized in water had the highest EEO value (117.39 WhL− 1). It was 98.84 WhL− 1 for the B/ZnO– isopropyl alcohol sample. The B/ZnO–ethanol sample consumed the least amount of electrical energy with an EEO of 35.44 WhL− 1. For synthesis temperature, the B/ZnO – 60 sample had the lowest EEO value. The pH also significantly affected the TCH degradation efficiency and the EEO value. The B/ZnO – pH8 sample had a TCH degradation efficiency of 98.28% and an EEO value of 35.44 WhL− 1. The B/ZnO – pH10 sample had the lowest removal efficiency (47.88%) and the highest EEO value (220.84 WhL− 1).