3.1 Dispersion refine grinding particle size test results
Using pure water as the dispersing medium, all kinds of compounding agents and silica were treated with three levels of refinement. The HL2020-c laser particle size analyzer was used for detection and analysis, and the particle size changes of the dispersion during the refining process were recorded, as shown in Figure S1 and Figure S2. Finally, fully refined dispersions are obtained, and the particle size is shown in Table 4 and Figure S3.
Table 4 Particle size test results of wet grinding dispersion
Ingredient
|
D10 ( μm )
|
D50 ( μm )
|
D90 ( μm )
|
Sulfur
|
0.31
|
0.70
|
1.42
|
Silica
|
0.38
|
1.11
|
2.97
|
Accelerator PX
|
0.38
|
0.81
|
1.66
|
Accelerator M
|
0.51
|
1.19
|
2.63
|
zinc carbonate
|
0.56
|
1.42
|
3.18
|
Antioxidant 264
|
0.67
|
1.48
|
3.17
|
Taking the three-stage treatment of sulfur as an example, as shown in Figure 1, ( a ) and ( b ) record the particle size change of sulfur during fine grinding and ultrasonic treatment, ( c ) and ( d ) represent the particle size distribution of the final sulfur and NRL, respectively. The comparison results show that after three-stage treatment, the obtained sulfur dispersion basically reaches the particle size equivalent to that of NRL.
3.2 Optimization and analysis of NRL formula
The rubber compound was prepared according to table 1, and the mechanical properties of the vulcanized film were tested. The test results are shown in Table 5.
Table 5 Mechanical properties of vulcanized rubber film
Test number
|
300%
stretching strength
|
500%
stretching strength
|
700%
stretching strength
|
Elongation at break
|
Tensile strength
|
Tear strength
|
( MPa )
|
( MPa )
|
( MPa )
|
( % )
|
( MPa )
|
( kN/m )
|
1
|
0.72
|
1.10
|
4.59
|
960
|
22.39±1.33
|
34.01±0.78
|
2
|
0.76
|
1.23
|
5.94
|
922
|
22.51±0.47
|
32.48±2.90
|
3
|
0.72
|
1.11
|
4.67
|
987
|
24.47±1.02
|
37.57±3.10
|
4
|
0.66
|
0.95
|
3.64
|
1012
|
23.68±0.86
|
37.98±2.33
|
5
|
0.80
|
1.25
|
5.96
|
928
|
24.08±0.60
|
33.20±1.34
|
6
|
0.81
|
1.18
|
4.86
|
967
|
24.94±0.77
|
41.47±2.03
|
7
|
0.71
|
1.09
|
4.96
|
959
|
23.44±1.67
|
38.86±2.00
|
8
|
0.67
|
1.04
|
4.49
|
987
|
24.91±0.88
|
38.63±1.53
|
9
|
0.85
|
1.26
|
4.90
|
959
|
25.01±0.41
|
37.69±1.27
|
At the same time, the tensile strength and tear strength were taken as the investigation indexes, and the weight of both was assumed to be 50 %. The range analysis was carried out by the index membership weighted scoring method [20]. The calculation results of the comprehensive score are shown in Table 6, and the range analysis process is shown in Table 7.
Table 6 Comprehensive score calculation
|
1
|
2
|
3
|
4
|
5
|
6
|
7
|
8
|
9
|
Tensile strength( MPa )
|
22.39
|
22.51
|
24.47
|
23.68
|
24.08
|
24.94
|
23.44
|
24.91
|
25.01
|
Tear strength( kN/m )
|
34.01
|
32.48
|
37.57
|
37.98
|
33.20
|
41.47
|
38.86
|
38.63
|
37.69
|
Tensile strength membership
|
0.00
|
0.05
|
0.79
|
0.49
|
0.65
|
0.97
|
0.40
|
0.96
|
1.00
|
Tear strength membership
|
0.17
|
0.00
|
0.57
|
0.61
|
0.08
|
1.00
|
0.71
|
0.68
|
0.58
|
Comprehensive score
|
0.09
|
0.02
|
0.68
|
0.55
|
0.36
|
0.99
|
0.56
|
0.82
|
0.79
|
Table 7 Results of range analysis
Index
|
Sulfur
|
Accelerator PX
|
Accelerator M
|
Zinc carbonate
|
Kg1
|
0.790
|
1.200
|
1.900
|
1.240
|
Kg2
|
1.900
|
1.200
|
1.360
|
1.570
|
Kg3
|
2.170
|
2.460
|
1.600
|
2.050
|
kg1
|
0.263
|
0.400
|
0.633
|
0.413
|
kg2
|
0.633
|
0.400
|
0.453
|
0.523
|
kg3
|
0.723
|
0.820
|
0.533
|
0.683
|
Rg
|
0.460
|
0.420
|
0.180
|
0.270
|
In sulfur-based vulcanization system, different compounds play different roles. The main function of sulfur is to promote the vulcanization reaction, and disulfide bonds are formed between the rubber molecular chains inside the film[21, 22]. However, the original vulcanization rate is slow, the accelerator can accelerate the vulcanization reaction, the use of different types of accelerators, can achieve complementary and mutual activation. Zinc carbonate can increase the activity of the accelerator. Under the action of different compounding agents, faster vulcanization speed is achieved and better application value is achieved[23, 24].
The results showed that the primary and secondary order of factors was sulfur, accelerator PX, zinc carbonate, accelerator M ; the optimization scheme is sulfur 1.20 phr, accelerator PX 0.60 phr, zinc carbonate 0.50 phr, accelerator M 0.30 phr. Taking the selected optimization scheme as an example, the prediction is carried out according to the experimental design method [20], and the comprehensive prediction value is 1.240.
The verification experiment is carried out for the selected optimization scheme, and the results are shown in Table 8.
Table 8 verifies the experimental results
testing contents
|
predicted value
|
authentication value
|
standard deviation
|
standard error
|
Tensile strength (MPa)
|
25.88
|
25.65
|
0.65
|
0.89%
|
Tear strength (kN/m)
|
42.77
|
42.49
|
3.32
|
0.65%
|
Similarly, the comprehensive score of 1.179 can be calculated, which is very close to the predicted comprehensive score of 1.240. Therefore, the optimized formula of NRL was determined as sulfur 1.20 phr, accelerator PX 0.60 phr, accelerator M 0.30 phr, zinc carbonate 0.50 phr, antioxidant 264 0.5 phr and NRL 100 phr.
3.3 The influence and analysis of different materials on the mechanical properties of rubber
3.3.1 Effect of silica on properties of vulcanized NRL film
On the basis of optimizing the formula by orthogonal test, the three-stage treated silica was added to carry out the NRL reinforcement experiment, and the mechanical properties of the vulcanized film were tested. The cyclic tensile test was carried out at 200 %, 400 % and 600 % elongation. The results are shown in Figure 2.
The results show that when the silica is 0.75 phr, the tear strength increases from 42.49 kN / m to 50.73 kN / m, while the tensile strength increases from 25.65 MPa to 27.59 MPa when the silica is 1.00 phr. However, with the further increase of the amount of silica, both tensile strength and tear strength began to decrease. In addition, from the cyclic tensile curve Figure 2 ( b ), it can be seen that compared with the blank group, the cyclic tensile curve of the vulcanized rubber film added with silica shifted upward. From the results of stress-strain curves Figure 2 ( c ) ( d ), it can be seen that the stress-strain curve moved to the upper left with the increase of the amount of silica.
Therefore, the introduction of silica into the latex system can effectively improve the strength of the film. At the same elongation, the film bears greater strength due to resistance to stretching. This is also consistent with the current popular view[25, 26]. The introduction of fillers increases the performance at the expense of breaking elongation. The introduction of silica hinders the movement of the polymer chain and forms a filled rubber crosslinking network, thus resulting in improved mechanical properties[27]. When the amount of silicon dioxide exceeds the optimal value, the performance tends to decrease instead. It may be that with the increase of the amount of silicon dioxide, the agglomeration structure of silicon dioxide will be formed, and defects will be generated inside the film, which will affect the continuity of the rubber composition, and then damage the mechanical properties of the film[28].
3.3.2 Effect of silane coupling agent modified silica on properties of NRL vulcanized film
Silica has improved the performance of NRL vulcanized film to a certain extent, and then silane coupling agent is used to further change the distribution state of silica and its combination with NRL, looking forward to generating new bonds and promoting the further improvement of the mechanical properties of the film. According to the experimental scheme of table 3, the mechanical properties of the obtained vulcanized film were tested, and the cyclic tensile test was carried out at 200 %, 400 % and 600 % elongation lengths, and the results were shown in Table S1 and Figure 3.
The results showed that the introduction of silane coupling agent could promote the further improvement of the tensile strength of the obtained NRL vulcanized film, from 27.37 MPa to 29.01 MPa, while it seemed to be unfavorable for the tear strength, and the test results generally showed a decrease. In the stage of less amount of silane coupling agent, the tensile strength is still improved. When the tensile strength reaches the peak, it tends to decrease, and the tear strength tends to decrease with the increase of the amount of silane coupling agent. From Figure 3 ( b ), compared with the silica-reinforced film, the cyclic tensile curve of the film after silane coupling agent modified silica shifted downward. From Figure 3 ( c ) ( d ), the stress-strain curve moved to the lower right with the increase of the amount of silane coupling agent, and then moved to the original position after reaching the optimal result.
The addition of silane coupling agent can change the distribution of silica in rubber and make silica dispersed more evenly[29, 30]. The uniform dispersion of the reinforcing particles can produce a good reinforcing effect on the film. At the same time, the silane coupling agent promotes the formation of chemical bonds between the silica and the rubber molecular chains, making the chemical structure between the silica and the polymer chains closer[31, 32]. When the silane coupling agent is further increased, a chemical bond may be formed between the silicon dioxide, which causes the agglomeration of the silicon dioxide and affects the dispersion of the silicon dioxide. Therefore, it has a bad effect on the mechanical properties[33-35]. It shows a decrease in tensile strength and tear strength.
3.3.3 Comparison and analysis of mechanical properties of natural latex film
Table 9 Test results of mechanical properties of different natural latex film
Sample
|
300% Tensile strength
|
500% Tensile strength
|
700% Tensile strength
|
Elongation at break
|
Tensile strength
|
Tear strength
|
(MPa)
|
(MPa)
|
(MPa)
|
(%)
|
(MPa)
|
(kN/m)
|
SN0
|
1.01
|
1.63
|
7.54
|
897
|
25.65±0.65
|
42.49±3.33
|
SN4
|
0.95
|
1.85
|
9.31
|
870
|
27.59±0.45
|
49.51±3.04
|
KSN2
|
0.86
|
1.57
|
7.71
|
909
|
29.01±0.90
|
40.28±3.72
|
Note: SN0 is the sample after optimization of orthogonal test, SN4 is the sample after comparison of different amounts of silica, KSN2 is the sample after comparison of different amounts of silane coupling agent.
Compared with SN0, the mechanical properties were improved by introducing silica into the rubber system. The tensile strength of the film was increased from 25.65MPa to 27.59MPa, and the tear strength was increased from 42.49kN /m to 49.51kN /m. The modified silica was modified by silane coupling agent, and the mechanical properties of the film were changed. The tensile strength of the film was increased from 27.59 MPa to 29.01 MPa, and the tear strength was reduced from 49.51 kN/m to 40.28 kN/m.
Silica is added to the rubber system, and the silica is mixed between the rubber molecular chains. When the film is stretched, the rubber molecular chains slide relative, and silica prevents the rubber molecular chains from moving with each other. Therefore, when the film is stretched and torn, it needs to receive greater force, which is reflected in the improvement of mechanical properties[36, 37].
3.4 Infrared spectrum analysis
In order to further reveal the reinforcing properties of silica on NRL vulcanized film, the infrared spectra of silica, silane coupling agent modified silica and three different films were tested respectively, and the results were shown in Figure 4.
The test results show that, as shown in Figure 4 ( a ), the absorption peaks of Si-OH, Si-O-Si and Si-O bonds are near 3440cm-1,1100cm-1 and 808cm-1, respectively, which are exclusive to SiO2 absorption peaks. The absorption peaks of silane coupling agent KH560 appeared near 2940cm − 1 and 2870cm − 1, which were the absorption peaks of -CH3 and -CH2-, respectively, indicating that the silane coupling agent had a cross-linking reaction with silica, and a mixed absorption peak appeared[28, 38, 39].
As shown in Figure 4 ( b ), after the introduction of silica in the NRL system, the absorption peak near 1100cm-1 is enhanced, indicating the presence of silica in the latex system[40]. This result proves that silica is incorporated into the latex system.
3.5 Scanning electron microscopy analysis
In order to further reveal the reinforcing effect of silica on the vulcanized film of NRL, three different vulcanized films were analyzed by SEM, as shown in Figure 5.
After the film was broken by tensile test, the fracture surface was observed by scanning electron microscopy. The cross section of the film presents a layered structure. After adding silica, the distribution of rubber components in the rubber compound is changed, and the cross section becomes more neat. It may be that the introduction of silica will hinder the movement of the latex molecular chain and affect the tensile crystallization[26, 31]. The cross-linked substance in the cross-section of the sample using silane coupling agent may be the reason for the change of performance[41-43].
3.6 Thermogravimetric analysis
In order to further reveal the thermal effect of silica on the NRL vulcanized film, TG analysis was performed on three different vulcanized films, as shown in Figure 6.
From Figure 6 ( a ) ( b ), it can be seen that after the addition of silica, the thermogravimetric curve moves to the left, the thermal decomposition temperature of the film is advanced, and the decomposition temperature of the film modified with silane coupling agent is further moved forward.
From Figure 6 ( c ) ( d ), it can be seen that after the addition of silica, the peak of the derivative thermogravimetric curve moved to the upper left. After the silica was modified by silane coupling agent, the peak of the derivative thermogravimetric curve of the film continued to move to the upper left.
The reason may be that the introduction of silica accelerates the transfer of heat between the rubber molecular chains, making the rubber begin to crack earlier[44-48]. The introduction of silane coupling agent may promote the formation of new cross-linked structure, so that the heat transfer inside the film is faster, and the polymer chain in the film is more likely to decompose due to heat absorption[49, 50].