4.1. Biofabrication of TM scaffolds
TM scaffolds were fabricated as previously described by Anand et al.2,12 Briefly, two categories of scaffolds were manufactured using the validated grade of PEOT/PBT copolymer, that is, 300PEOT55PBT45 (kindly provided by PolyVation B.V., the Netherlands): plain and hierarchical.2,3,11,12 The plain constructs were biofabricated with ES alone, whereas a successive combination of ES and FDM was applied for manufacturing their hierarchical counterparts.
Electrospinning: Electrospun meshes were fabricated on Fluidnatek LE-100 (Bioinicia S.L., Spain) using the optimized parameters reported for PEOT/PBT-based TM scaffolds.2 In short, 17% (w/v) of the copolymer was dissolved in a 70:30 (v/v) solvent mixture of trichloromethane (anhydrous, Sigma-Aldrich, the Netherlands) and hexafluoro-2-propanol (analytical reagent grade, Biosolve B.V., the Netherlands). The resultant polymer solution was ejected through a 0.8 mm spinneret at a flow rate of 0.9 mL·h− 1 on top of a stainless-steel collector (diameter = 200 mm, length = 300 mm) rotating at 200 revolutions per minute (rpm). A potential difference of 14 kV was applied between the spinneret (11 kV) and the collector (-3 kV) while maintaining a working distance of 10 cm. The ES process was conducted for a duration of 30 min at an ambient temperature of 23°C and 40% relative humidity.
Fused deposition modelling
A previously identified biomimetic geometry was chosen, envisioning the full reconstruction of the human eardrum.12 Following the aforementioned ES step, polymeric patterns were deposited onto the nanofibrous meshes using FDM, resulting in the formation of hierarchical TM constructs. Analogous to the ES technique, the optimized parameters reported by Anand et al. were employed for depositing the PEOT/PBT-based microfilaments.2 PEOT/PBT copolymer was molten at 190°C and extruded through a 70 µm ceramic-tip needle (ID70, DL003005AC, DL technologies, USA) by applying a combined effect of pneumatic pressure (750 kPa) and screw rotation (60 rpm).
4.2. Qualitative assessment of TM scaffolds
A qualitative evaluation of the biofabricated scaffolds was conducted using scanning electron microscopy (SEM; Jeol JSM-IT200, the Netherlands) for the electrospun nanofibers, and stereomicroscopy (Nikon SMZ25, the Netherlands) for the FDM microfilaments. The SEM micrographs were captured at an accelerating voltage of 10 kV and working distance of 10 mm, on gold sputter coated samples (45 seconds, Quorum Technologies SC7620, UK).
The subsequent image processing and analysis was performed on Fiji software (version 2.9.0, https://fiji.sc/) to determine the fiber diameters obtained during ES (n = 3 samples × 30 measurements each) and during FDM (n = 3 samples × 5 measurements each), respectively.
4.3. Cell seeding on TM scaffolds
The biofabricated TM scaffolds were disinfected in 70% ethanol (VWR International B.V., the Netherlands) for 4 h, followed by an overnight evaporation in a biosafety cabinet. The resultant disinfected samples were placed in 24-well plates (non-treated, 734–0949, VWR International B.V., the Netherlands) and held by O-rings (FKM 75 51414, 11.89 × 1.98 mm, ERIKS N.V., the Netherlands) to prevent them from floating. Thereafter, they were washed twice with Dulbecco's phosphate-buffered saline (DPBS, Sigma-Aldrich, the Netherlands) and incubated in tissue culture media overnight.
Minimum essential medium (α-MEM; GlutaMAX supplement, no nucleosides, 11534466, Fisher Scientific, the Netherlands) supplemented with 10% heat-inactivated fetal bovine serum (FBS; F7524, Sigma-Aldrich, the Netherlands) and 1% penicillin/streptomycin (PS; 100 U·mL− 1, Thermo Fisher Scientific, the Netherlands) was used as the tissue culture media for the initial seeding and proliferation of human MSCs (Primary, PT-2501, Lonza, the Netherlands). A total of 1 × 105 cells were seeded onto each scaffold and cultured for 7 days, with media changes every alternate day. After 7 days of proliferation, the stimulatory mechanisms were introduced to investigate the MSC differentiation.
4.4. Media compositions for molecular stimulation
Distinct tissue culture media was evaluated to understand the role of bioactive molecules in triggering the differentiation of MSC-cultured TM scaffolds. Four media compositions (M1 – M4) were sequentially formulated and studied independently. The proliferation medium, α-MEM supplemented with 10% FBS and 1% PS, was chosen as the negative control and henceforth termed M1. The next composition, M2, was a slight modification of M1, where the α-MEM was replaced by Dulbecco's modified Eagle's medium (DMEM; high glucose, GlutaMAX supplement, pyruvate, 12077549, Fisher Scientific, the Netherlands), while keeping the remaining components unchanged. M3 was a further extension of M2, supplemented with 57.8 µg·mL− 1 of L-ascorbic acid 2-phosphate (AsAP; A8960, Sigma-Aldrich, the Netherlands) and 10 ng·mL− 1 of transforming growth factor-β1 (TGF-β1; 100 − 21, PeproTech, the Netherlands). Finally, M4 was an enriched version of M3 with the additional inclusion of 40 µg·mL− 1 of proline (P5607, Sigma-Aldrich, the Netherlands) and 0.1 µM of dexamethasone (D8893, Sigma-Aldrich, the Netherlands).
4.5. Design and optimization of acoustic bioreactors
The fabrication and implementation of the acoustic bioreactors was envisioned as an add-on device for commercial 6-well plates (non-treated, 22.23.136, VWR International B.V., the Netherlands). Each bioreactor comprised two distinct components: (1) a piezoelectric disc bender to generate the sound waves, and (2) a customized well insert to hold the sample and culture media. The piezoelectric sound source was obtained commercially, whereas the well insert was designed and produced in-house.
A circular cased transducer (Diaphragm External Piezo Buzzer, 724–3166, RS Components, the Netherlands) with a diameter of 35 mm and thickness of 530 µm was chosen to fit within the individual rings marked on the well plate lids, corresponding to the well below. The transducer was affixed to the inner surface of the lid using a double-sided tape (16084-20, Ted Pella, USA), with the ceramic disc exposed outward to facilitate the propagation of sound waves into the underlying well. The well insert was designed to allow cell culture under air-liquid interface conditions. The modeled structure was milled from a 15 mm thick acrylic sheet (1000060015, Perlaplast, the Netherlands) using a CNC milling machine (monoFab SRM-20, Roland DG, Japan). The overall shape and size of the produced insert was adjusted to fit an individual well of the well plate: cylindrical with diameter = 34.3 mm and height = 15 mm. Within the insert, the diameters for sample placement were defined by the standardized dimensions reported for the PEOT/PBT-based TM scaffolds: outer diameter (ODSP) = 15.7 mm and inner diameter (IDSP) = 12 mm.2,12 In contrast, the height for sample placement (hSP, measured from the top) was optimized to enhance the efficiency of sound detection at that distance.
Three distinct hSP (3 mm, 5 mm, and 7 mm) were investigated by applying a custom-built test bench. Two piezoelectric transducers were arranged complementarily, with the first transducer converting electrical energy to sound energy as a buzzer and the second transducer acting as a sensor, converting sound energy to electrical energy. A gap of 3 mm, 5 mm, and 7 mm was created between the two transducers using acrylic spacers, fabricated with the same diameters as the ODSP and IDSP. The buzzer was set to discrete frequencies, starting from 100 Hz and continuing up to 20 000 Hz, with an interval of 100 Hz between each frequency. The electrical input (12 V, ramp function) was provided to the buzzer with a waveform generator (DG1022Z, RIGOL Technologies EU GmbH, Germany), whereas the electrical output of the sensor was measured on an oscilloscope (XDS3064AE, OWON Technology, P.R. China).
4.6. Production of acoustic bioreactors
Subsequent to the design optimization, a bulk fabrication of the acoustic bioreactors was carried out. Six piezoelectric transducers corresponding to each well of a 6-well plate were attached to its lid. The transducers were connected in parallel through a pair of non-fused terminal strips (703–3833, RS Components, the Netherlands) and a pair of splicing connectors (Wago 221–413, RS Components, the Netherlands). The components were assembled together with jumper wires in a ‘plug and play’ fashion without any use of soldering. In case of the well inserts, a batch of 18 pieces were mass produced from each round of milling (Fig. S3A). The milling was performed with a 2 mm carbide milling bit, except the tweezer hole, which was drilled with a 1 mm carbide milling bit.
4.7. Characterization of acoustic bioreactors
Theoretical and experimental characterizations of the acoustic bioreactors were performed with respect to the nano-vibrational response of the corresponding TM scaffolds. Both plain and hierarchical constructs were analyzed to identify the optimal frequency range for their acoustical stimulation.
Theoretical
Computational models (COMSOL Multiphysics 6.1, Comsol B.V., the Netherlands) of the bioreactor were designed to simulate the structural behavior of the stimulated samples. CAD files of the bioreactor setup and TM scaffolds were imported within the acoustics module of COMSOL. The pre-defined physics of acoustic-structure interaction was applied to investigate the structural mechanics of the plain and hierarchical constructs in response to incoming acoustic waves up to a frequency of 20 000 Hz. An eigenfrequency study was performed to identify their resultant resonant frequencies (RF) along with the maximum displacement noted at that frequency.
Experimental
The acoustic bioreactors were characterized experimentally in terms of the nano-vibrational response triggered within the stimulated scaffolds. A qualitative and quantitative evaluation of the vibrating membranes was carried out based on a wide range of acoustical frequencies. The qualitative assessment was conducted using a stereomicroscope (Nikon SMZ25, the Netherlands) at a magnification of 15×. Plain TM scaffolds were subjected to discrete frequency sweeps covering a range of 200 Hz each, starting from 1 Hz and going up to 5000 Hz. A sweep time of 2 s was chosen per cycle within a given frequency range. Real-time videos were acquired for a duration of 1 min to visualize the vibrational motion of a microscopic dot marked on the electrospun mesh (Video S1, Supporting Information). Individual frames were extracted from the video and processed on Fiji software. The images were analyzed by measuring the pixel intensity of the vibrating dot, with higher values indicating ‘in focus’ whereas the lower ones denoted ‘out of focus’.
Following the qualitative verification of the acousto-mechanical vibrations, a quantitative investigation was performed to measure the amplitude of these oscillatory movements. A high-speed laser displacement sensor (LK-G5000 Series, Keyence, the Netherlands) and a confocal displacement sensor (CL-3000 Series, Keyence, the Netherlands) were employed. The air-air measurements were conducted using the LK-H057K sensor head of the LK-G5000 Series. The laser was directed onto the center of the scaffold's surface, while it was stimulated from the opposite side. For air-liquid interface, the bioreactor setup was positioned on a glass petri dish, and measurements were taken through the glass bottom using the CL-P030 sensor head of the CL-3000 Series. The scaffolds were subjected to audio signals through frequency sweeps ranging from 1 Hz to 4000 Hz, and the characterization was performed at a sampling cycle of 100 µs. Subsequently, the maximum amplitude of scaffold vibration was quantified within two distinct ranges: (F1) 1 Hz to 2000 Hz, and (F2) 2000 Hz to 4000 Hz. All measurements were conducted for n = 5 samples.
4.8. In vitro validation of acoustic bioreactors
Preliminary biological assessments were carried out to validate the cytocompatibility of the bioreactor setup along with the accompanying acoustical stimulation. Plain TM scaffolds were seeded with 1 × 105 MSCs each, and thereafter, transferred to the bioreactor after one day in culture. The scaffolds were subjected to sound waves for 4 h per day over a three-day period. The stimulation involved a frequency sweep ranging from 100 Hz to 10 000 Hz, with each cycle lasting 30 s. After three days of daily stimulation, the samples were kept for an additional day in culture without stimulation. Subsequently, quantitative and qualitative assessments of the TM scaffolds were performed in terms of their cell metabolic activity and immunofluorescence imaging, respectively.
4.9. Acoustical stimulation
Following the in vitro confirmation of the bioreactors’ cytocompatibility, the influence of acoustical stimulation was investigated on the MSC differentiation, specifically targeting the deposition of relevant ECM for eardrum regeneration. Analogous to the molecular stimulation, a monolayer of MSCs was allowed to form over the TM scaffolds prior to the differentiation protocol. After 7 days of culture in 24-well plates, the samples were moved to the acoustic bioreactors. Dynamic samples were cultured in a dedicated incubator to maintain consistent conditions during the periods of stimulation and non-stimulation.
A frequency selection study was conducted to tune the stimulation parameters for MSC differentiation. Plain TM constructs were used in this regard, in combination with the optimized media composition. Two sets of frequency sweeps were chosen, based on the acousto-vibrational response of the fabricated scaffolds: (F1) 1 Hz – 2000 Hz, and (F2) 2000 Hz – 4000 Hz. A 20 s cycle was applied for both the ranges, with a total duration of 10 000 s, thereby resulting in 500 cycles of acousto-mechanical vibrations per day. The cultured scaffolds were subjected to a daily stimulation over a period of two weeks, with one day in culture without stimulation after each week. The non-stimulation day was utilized for changing the culture media and quantifying the cell metabolic activity. At the end of the time period, samples were collected and processed to assess the role of F1 and F2 in steering the MSC fate towards the expression of TM-specific genes.
The selected set of frequency sweep was implemented during the final differentiation study, which investigated the effect of an integrated hierarchical, molecular, and acoustical stimulation. Following the monolayer formation, both plain and hierarchical TM scaffolds were cultured in the bioreactor for a period of 4 weeks, in accordance with the audio parameters described earlier. Ultimately, the stimulated constructs were characterized to verify the relevance of these approaches for MSC-driven tissue engineering of the human eardrum.
4.10. Characterization of stimulated TM scaffolds
Metabolic activity: The cell metabolic activity was investigated as the key indicator of MSC health and viability. This was performed using resazurin-based PrestoBlue™ reagent (Invitrogen™, Thermo Fisher Scientific, the Netherlands), diluted 1:10 times in M1 media. Samples were washed twice with DPBS and incubated with 500 µL of the diluted reagent at 37°C for 1 h. Thereafter, 100 µL of the reacted media was collected and fluorescence measurements were made on a multi-mode plate reader (CLARIOstar, BMG LABTECH, Germany) at an excitation wavelength of 535 nm and an emission wavelength of 615 nm. The values obtained from n = 15 measurements (5 biological replicates × 3 technical replicates) at each time point were normalized with respect to week 1.
Gene expression: Four genes were chosen to evaluate the relevance of MSCs for treating TM perforations: collagen type I (COL1A1), collagen type II (COL2A1), fibroblast growth factor 7 (FGF7) and fibroblast growth factor 10 (FGF10).35,36 Cells seeded on scaffolds were washed twice with DPBS and subsequently lysed by TRIzol (Life technology, USA). A series of 3 freeze-thawing cycles was performed to aid lysing the cells and to release the biological content from the scaffolds. Total RNA was isolated based on phenol/chloroform method using GlycoBlue (Invitrogen™, Thermo Fisher Scientific, the Netherlands) as an RNA co-precipitant. RNA concentration and purity were determined spectrophotometrically using a BioDrop µLITE spectrophotometer (Biochrome, USA). Purity control standards were established for A260/A280 and A260/A230 ratios within the range of 1.8 to 2.2. First-strand cDNA was reverse-transcribed from total RNA by the use of iScript cDNA synthesis kit (Bio-Rad Laboratories, USA) according to the manufacturer's instructions. The expression of COL1A1, COL2A1, FGF7, and FGF10 genes was determined by means of real-time quantitative reverse transcription polymerase chain reaction (RT-PCR). Human amplification primers are listed in Table S1. SYBR Green master mix (Bio-Rad Laboratories, USA) was used, and real time PCR was carried out on a Bio-Rad CFX96 thermal cycler (Bio-Rad Laboratories, USA). Human beta-tubulin (TUBB2A) was selected as a housekeeping gene. Relative expression was calculated for n = 6 measurements (3 biological replicates × 2 technical replicates) using the 2(−ΔΔCt) method relative to the control group.
Immunofluorescence imaging: The cell-seeded scaffolds after 1 day, 1 week, and 5 weeks in culture were washed twice with DPBS and fixed with 3.7% (v/v) formaldehyde solution (diluted in DPBS, ACS reagent, Sigma-Aldrich, the Netherlands) for 30 min at ambient temperature. To avoid background fluorescence signal during imaging, the fixed samples were incubated with 0.1% (w/v) of Sudan Black B dye (Sigma-Aldrich, the Netherlands) in 70% ethanol, for 45 min at ambient temperature. Thereafter, they were exposed to 0.1% Triton™ X-100 (diluted in DPBS, Sigma-Aldrich, the Netherlands) for 10 min, and subsequently treated with 1% bovine serum albumin (diluted in DPBS, VWR Chemicals, the Netherlands) for 1 h. The permeabilized and blocked cells were incubated with anti-collagen II primary antibody (1:200, ab34712, Abcam, UK) overnight at 4°C. Next day, the samples were washed three times with DPBS and stained with species-specific secondary antibody conjugated to fluorophore Alexa Fluor 647 (1:500, Thermo Fisher Scientific, A21245, the Netherlands) for 1 h, Alexa Fluor 488 phalloidin (1:100, Thermo Fisher Scientific, A12379, the Netherlands) for 45 min, and 4,6-diamideino-2-phenylindole dihydrochloride (DAPI; 1:1000, Sigma-Aldrich, D9542, the Netherlands) for 20 min. Finally, the stained scaffolds were imaged under an inverted microscope (Nikon Eclipse Ti-E, the Netherlands) to detect the deposition of extracellular collagen type II.
Protein secretion
The secretion of collagen type I and type II by the cultured MSCs was quantified using enzyme-linked immunosorbent assay (ELISA). After four weeks of integrated stimulation, culture media from all samples were collected and stored at -80°C for subsequent analysis. Protein quantification was performed on the collected supernatants using commercial DuoSet ELISA kits designed to detect human Pro-Collagen I alpha 1 and human Pro-Collagen II (R&D Systems, the Netherlands), following the manufacturer’s protocol. Absorbance was measured instantly at 450 nm and 540 nm using a multi-mode plate reader (CLARIOstar, BMG LABTECH, Germany). Each group was investigated with n = 6 samples for the measurements.
4.11. Statistical analysis
All the obtained values have been expressed as mean ± standard deviation. The samples were assigned randomly to different experimental groups, and the number of replicates (n) for each experiment has been specified in the figure captions. Statistical analysis was performed using GraphPad Prism 8 (GraphPad Software, USA), where the statistical significances were determined by applying a one-way or two-way analysis of variance (ANOVA) followed by a Tukey's honestly significant difference (HSD) post-hoc test (*p < 0.05, **p < 0.01, ***p < 0.005, ****p < 0.0001 and ns for p > 0.05).