In the present study, patch-formed cartilage constructs were implanted into extensive osteochondral defects created in the femoral trochlear groove of mini-pigs. Implanted human iPSC-derived cartilage constructs matured without rejection in immunodeficient mini-pigs, and AC-like tissue was confirmed to be donor-derived by human-specific anti-vimentin antibody staining. Histological examination of the constructs showed many chondrocytes and a GAG-rich ECM, indicating that the cartilage properties were maintained and matured after implantation. The scaffold-free cartilage constructs were strong enough to endure handling during the surgery. Furthermore, the implanted constructs were significantly stronger than before implantation, and their compressive strength increased to a value approximating that of normal cartilage within three months, indicating that maturation also proceeds in vivo. Although several cartilage regeneration studies are currently underway, the extent of cartilage regeneration remains limited. Autologous chondrocyte implantation, which is indicated for traumatic cartilage injuries with relatively large defects, involves harvesting and culturing chondrocytes from normal cartilage and seeding them onto scaffold material. This treatment requires the sacrifice of cartilage tissue and two surgeries, and dedifferentiation in expanded cultures remains an issue27.
To create cartilage constructs using bio-3D printing, it is necessary to select appropriate cells. In chondrogenic differentiation, iPSC-MSCs have higher expression of SOX9, COL2A1, and Aggrecan, and lower expression of hypertrophic markers, such as COL10A1 and RUNX2, than human bone marrow-derived mesenchymal stem/stromal cells (BM-MSCs), indicating that they are a better source for AC regeneration than human somatic stem cells28. Cartilage derived from primary chondrocytes and BM-MSCs produced less ECM than iPSC-derived cartilage16,29. Somatic stem cells, also called MSCs, have a multipotent differentiation potential, but several issues prevent their widespread use. For example, they must be harvested from healthy tissues, the differentiated cartilage tends to be hypertrophic, and their proliferative differentiation potential decreases with age30,31. In addition, MSCs suffer from chromosomal aberrations and deterioration after repeated passages, making it difficult to obtain a large number of high-quality cells for clinical use in expanded culture32. However, human iPSC-derived neural crest cells (iNCCs) can be cryostocked33 and differentiate into iPSC-MSCs to produce large quantities of cartilage spheroids of uniform quality and size, making them superior for bio-3D printing16. While, there was a previous report in which iPSC-derived cartilage spheroids were produced not through iNCCs, but microlevel size control and mass production may be difficult to achieve by using the protocols34.
Although iPSCs have been reported to be associated with a risk of tumorigenesis owing to their pluripotency35,36,37, the protocol for inducing chondrogenesis from iPSC-MSCs derived from iNCCs showed excellent chondrogenic differentiation without tumor formation or upregulation of pluripotency markers38. In the present study, cartilage constructs fabricated following the protocol showed no malignant cells, and a Col II-positive GAG-rich ECM was observed around abundant chondrocytes. During the remodeling process associated with the maturation of cartilage ECM, Col I gradually disappears from the ECM and is replaced by Col II39. The constructs in the present study were positive for both Col I and Col II; however, Col I levels decreased, whereas Col II levels increased over time, as described in a previous report16. Further long-term evaluations of this maturation process are needed, including assessments of the ratios of Col I and Col II, and whether there is a trend toward hypertrophy, as with other MSCs.
In previous studies, undifferentiated MSCs have been implanted into osteochondral defects and regenerated hyaline cartilage20,40. In the present cartilage constructs, it was expected that poorly differentiated constructs would similarly differentiate into hyaline cartilage after implantation; however, this was not the case. Cells that did not differentiate into chondrocytes prior to implantation may not have been undifferentiated iPSC-MSCs, but instead may have differentiated into other cells or reached cellular senescence (Supplementary Fig. 2a-c). In addition, because tissue-engineered constructs seeded with undifferentiated iPSC-MSCs do not differentiate into chondrocytes when implanted38, it may be necessary to differentiate iPSC-MSCs into cartilage before implantation. After differentiating iPSC-MSCs into cartilage, we fabricated 3D cartilage constructs using a Kenzan bio-3D printer in the present study. However, several issues have arisen in this regard. The yield rate of the cartilage constructs was unsatisfactory; 8 out of 12 constructs produced abundant GAG in most regions; therefore, the fabrication protocols might have to be improved. Of note, attempts have been made to refine currently available protocols for producing high-quality chondrogenic spheroids41. In addition, the edges of the implanted construct, which had inappropriate thickness, were shaved by friction with the contralateral patella (Supplementary Fig. 3a-b). However, the appropriate cartilage construct regenerated the defects without shaving (Supplementary Fig. 3c-e), suggesting that we must improve not only the construct fabrication but also the surgical protocols, including the suture technique, external fixation, and duration of unloading.
Xenografts of bio-3D printed scaffold-free cartilage constructs derived from human iPSC-MSCs have shown cartilage regeneration in extensive osteochondral defects. Therefore, cartilage constructs may be suitable for extensive regeneration of AC. However, the present study had several limitations that should be mentioned, including the small number of animals and the fact that statistical analyses were not performed. In the future, the number of animals should be increased, and histological, imaging, and physical activity evaluations should be conducted over a longer period.
The Kenzan bio-3D printing method can fabricate constructs with complex shapes using computer-aided design (CAD) data of articular surface shapes16. If the fabrication protocol could be further improved to produce high-strength cartilage constructs, a surface-replacing cellular joint implant could be realized (Supplementary Fig. 4, Supplementary Video 2).