The majority (99%) of all microorganisms in the natural environment adhere to surfaces such as stones, suspended particles, sediment, and soil [1]. The adhesion of microorganisms to these surfaces is the first step in biofilm formation, which is critical for various environmental and industrial processes, such as wastewater bioremediation, mineral beneficiation, and microbial fuel cells [2, 3].
In general, biological wastewater treatment methods can be divided into approaches based on suspended or attached growth systems. Attached growth systems are easy to operate and resistant to shock loads but are less versatile than suspended growth systems in terms of control [4]. Many different types of biofilm reactors are used for biological wastewater treatment. Biofilm reactors have been shown to offer advantages such as enhanced biomass retention, higher resistance to shock loads, and improved treatment efficiency compared to traditional suspended growth systems [4]. Generally, biofilm reactors can be divided into fixed bed bioreactors (FBBRs) and moving bed bioreactors (MBBRs) [5].
MBBRs treat wastewater by utilizing biofilms to degrade organic pollutants and nutrients, such as nitrogen and phosphorus [5]. Effective wastewater treatment in MBBR systems is based on small biofilm support media made of various types of plastics, such as polypropylene (PP), polyethylene (PE), and high-density polyethylene (HDPE), which are used to promote the growth of dense and protected biofilms within a well-mixed reactor vessel [6]. However, these plastic biocarriers have low hydrophilicity and poor biological affinity, resulting in slow biofilm growth and susceptibility to detachment [6]. Khan et al found that different biocarrier materials result in different biofilm quantities and nitrification rates; in particular, HDPE yielded a lower attached biomass amount and ammonia removal rate than other materials [7]. Therefore, when using HDPE, a longer startup period is necessary due to the slow biofilm establishment process, and a longer operation period is needed to achieve optimal performance [7].
According to the planetary boundary framework, six of nine boundaries have already been crossed: climate change, biosphere integrity, land system change, freshwater change, biogeochemical flow, and novel entities. It is noteworthy that the changes in nitrogen cycle and biodiversity are estimated to be 100 times greater than they would be without human interference [8]. As Hernández acutely pointed out, nitrogen pollution is being increasingly recognized as a threat to biodiversity; the negative impacts from nitrogen pollution include direct nitrogen toxicity effects, eutrophication, reduced dissolved oxygen levels in water, algal blooms, and direct harm to plant species through competition or to animal species by eliminating their food sources [9].
Marine sponges are among the oldest living organisms on our planet and play a crucial role in nitrogen cycling [10, 11, 12]. Maldonado et al reported that the greatest nitrogen fluxes in sponges are related to nitrification (oxidation of ammonia to nitrite and nitrate by ammonia-oxidizing bacteria (AOB), ammonia-oxidizing archaea and nitrite-oxidizing bacteria (NOB)), denitrification (conversion of nitrate to N2 by associated bacteria or archaea), and the conversion of ammonia and nitrite to N2 by anammox bacteria [13]. These natural systems have inspired the development of biofilm processes aimed at enhancing pollutant removal in wastewater treatment, particularly through the conversion of nitrogen compounds and organic matter.
Ammonia-oxidizing bacteria (AOB), such as Nitrosomonas europaea, play a crucial role in nitrogen removal systems because they initiate the nitrification process. This process is essential for converting toxic ammonia (NH3) into nitrite (NO2−), which is then further converted to nitrate (NO3−) by nitrite-oxidizing bacteria. This bacteria is a critical step in the nitrogen cycle, enabling the removal of nitrogen from wastewater, thereby preventing environmental pollution and maintaining ecosystem balance [14].
Anammox bacteria convert ammonium (NH4+) and nitrite (NO2−) directly into nitrogen gas (N2) under anoxic conditions. This bypasses the need for complete nitrification and subsequent denitrification, making the nitrogen removal process more efficient [15]. However, AOB and anammox bacteria are slow-growing microorganisms and are reported to be responsible for nitrogen removal. Growth in suspension requires long residence times; hence, biofilm can represent an effective solution for successfully retaining biomass in the reactors [16]. The initial step in bacterial adhesion involves the attraction of bacterial cells to a biotic or abiotic surface [17]. The early stages of biofilm formation are heavily influenced by the properties of the cells and substrate, such as the surface free energy (SFE), ζ potential, roughness, and chemical composition[18, 19]. Among all these influencing factors, the SFEs of microorganisms and solid surfaces provide important information for biofilm formation and adhesion in aqueous environments.
The thermodynamic adhesion energy can be calculated from the surface free energies using Neumann's equation. A negative adhesion energy leads to bacterial adhesion, whereas a positive adhesion energy does not [20]. Despite extensive research efforts, current thermodynamic models that evaluate adhesion energy often struggle to predict bacterial adhesion behavior accurately. Zhang et al discovered that bacterial adhesion is clearly mediated by the SFE difference between bacterial cells and the glass substratum. They found that the smaller the SFE difference, the higher the degree of bacterial adhesion [21]. Thus, the SFE difference was used as a fundamental factor for biocarrier design in this study.
For the biocarrier design, polyvinyl alcohol (PVA) exhibits several desirable properties, including a high content of hydroxyl groups and hydrophilicity. These characteristics endow PVA with excellent water absorption, wear resistance, weather resistance, chemical stability, and biocompatibility [22]. Our objective was to design biocarrier materials by adjusting the SFE to promote the attachment of specific microorganisms during biofilm formation in wastewater treatment. Therefore, considering the difference in SFE between bacteria and substrate, we covalently grafted hydrophobic groups onto the main chain of PVA through esterification and controlled the SFE of biocarrier. Furthermore, we investigated the adhesion of ammonia-oxidizing bacteria (Nitrosomonas europaea) to different biocarrier surfaces by atomic force microscopy (AFM). We evaluated the adhesion force, ammonia nitrogen removal performance, and attached biomass of commercial HDPE and modified PVA biocarriers in terms of the difference in SFE between the bacteria and biocarriers. For the modified PVA, we assessed the microbial community structure and nitrogen metabolic pathway flux by third-generation sequencing (TGS). In this study, we designed biocarrier materials by adjusting the SFE to promote the attachment of ammonia-oxidizing bacteria, resulting in rapid biofilm formation, shorter start-up times, and stable water quality.