The results of the stress analysis led to the rejection of the null hypothesis that foundation restorations would not affect the stress distribution in endodontically treated teeth. Four different restoration methods were used to restore mandibular first molars with mesial wall defects after endodontic treatment, and the stress distribution was analyzed to assess the protective effects of foundation restorations on the remaining tooth tissue. Onlays of GA and GC exhibited stress concentrations in the central retainer, mainly at the distal edge of the bottom of the pulp chamber, a common site for cracks in brittle materials.30 Stresses concentrated in the lower third of the central retainer and marginal zone are more likely to cause restoration failure.12 The resin used for foundation restorations replaced part of the dentin while filling the pulp cavity to support the onlay. Although the stress of the onlays and adjacent areas in the GB and GD increased to varying degrees, the stress distribution was more uniform. This increase may have been because of the high elastic modulus of the onlay material, which reduced the deformation and stress inside the onlay. The onlays in the GA and GC were thicker, resulting in lower degrees of deformation when subjected to the same external force, which enables the onlays to withstand larger impact forces,28 thereby minimizing the risk of restoration fracture. The relatively low elastic modulus of the resin absorbs part of the stress during onlay deformation.31 However, a restorative material with a low elastic modulus increases the internal bending deformation of the onlay, causing tensile stress inside the onlay and a heightened risk of fracture, which can be shown in the increased stress in finite element analysis. The stresses of the resin were mainly concentrated in the marginal region where it was in contact with the onlay. The base resin in GA and GC was only 2 mm thick. The volume of the resin structure in GA and GC was substantially smaller than that in GB and GD, with a reduced ability to absorb stress. The peak stress of the resin structure in GA and GC was greater than that in GB and GD under any load, protecting the remaining dental tissue and enhancing the possibility of restoring it.
Oblique loads impose the most damaging force on dental tissue and restorations.12 Under oblique loading, the peak stress concentration area of the tooth tissue and onlays was smaller, and the stress was substantially greater than that under vertical loading. In this study, stress on onlays in GA and GC was concentrated in the lower-third of the buccal retainer in the cervical region of the tooth, corresponding to the area of crack initiation.30 GB and GD exhibited stress concentrations near the mesial shoulder. Stress concentrations at the margins can damage the marginal adhesive layer and lead to restoration or dental tissue fracture, causing microleakage.32
Brittleness is a typical mechanical property of enamel and is defined as a significantly lower tensile strength than compressive strength.28 In this study, the onlays in the GB and GD primarily consisted of enamel and resin as the main supporting structures. Owing to the lower elastic modulus of the resin, the enamel of GB and GD experienced greater VMS under vertical loading than did that of GA and GC. However, the peak MPS of enamel was lower and the peak MPS in GD was greater than that in GC under oblique loading, primarily because the loading area partially coincided with the edges of the onlay and enamel in GD. This result means that the restorative method used in GD would cause greater stress during mastication. Based on the VMS and MPS results for dentin, the stress in the GB and GD groups not only did not increase but was also generally lower than that in the GA and GC groups. With the same loading force, an increased stress area reduced the stress per unit area. The stress concentration areas of the dentin in the GB and GD groups exceeded those in the GA and GC groups, indicating a more uniform stress distribution in the dentin in the GB and GD groups. The elastic modulus of enamel is significantly greater than that of dentin.33 The present findings demonstrated that foundation restorations dispersed stress and should protect weak dentin.
The extent of coverage of the occlusal surface was another factor affecting the stress distribution. Complete- and partial-coverage restorations differed mainly in the amount of tooth preparation in the crown, where less preparation increased the fracture resistance of the affected tooth. However, the complete-coverage restoration had superior stress dispersion compared with the partial-coverage restoration. Regardless of vertical or oblique loading, the findings consistently revealed the lowest stress levels in almost all parts of the model in the complete-coverage restoration group. Conversely, the highest stress levels were found in almost all parts of the model in the partial-coverage restoration group. Whether under vertical or oblique loading, the better stress dispersion effect of the complete-coverage restoration primarily manifested in the lower stress of the onlay, adhesive layer, and enamel. Under oblique loading, stress dispersion was more pronounced in the adhesive layer and enamel. The stress in the adhesive layers was lower in GB and GD than in GA and GC, indicating the improved stress dispersion of foundation restorations. Onlays in GA and GC, which are thicker than those in GB and GD, were less prone to deformation, thereby reducing stresses within the onlays and, consequently, lessening the stresses transferred to the adhesive layer.31 The peak stress of the enamel in all models was concentrated in the region of the distal cervical area close to the CEJ boundary. Combined with the analysis that the peak stress of GC and GD was greater than that of GA and GB, restoration failure was more likely to occur in GC and GD. For the stress distribution of the adhesive layer, the other important factor, illumination, cannot be reflected in the 3D finite element analysis. The onlay thickness of GA and GC is significantly greater than that of GB and GD, which will inevitably affect the degree of conversion of resin cement, thereby affecting aspects such as adhesive properties, mechanical properties, and shrinkage.34 The type of adhesive and polymerization mode also have important effects.35 The peak VMS values of the onlay, adhesive layer, and enamel under vertical loading, as well as the peak values of onlay and enamel equivalent stress under oblique loading, were consistently highest in GD, indicating that onlay restoration after foundation restorations may not be a priority for teeth with single-wall defects after endodontic treatment. Under experimental conditions, GB, featuring complete-coverage onlay restoration after foundation restoration, exhibited the most favorable stress distribution.
The relationships among tooth preparation, resistance form, and retention form to resist masticatory pressure must be considered in clinical practice. Real-world clinical restoration should consider the long-term survival rate of onlays, balancing minimal invasiveness with a thorough assessment of occlusal contact points and remaining wall resistance. Limitations of this study include that only the stress distribution at the end of the masticatory cycle under static loading was analyzed. In the modeling of GC and GD, the overlap between the loading point and the edge of the restoration was not considered, resulting in a greater stress concentration in the adhesive layer and onlay, which affected the stress analysis of the onlay and adhesive. The selection of an ideal restoration method still needs to be further explored through in vitro experiments.