The characterization of the illuminated spot is usually the first step taken by microfading researchers in order to determine the diameter, intensity, and shape of the illumination spot. Typically, once the spot size and shape are characterized, a micro-integrating sphere sensor together with a radiometer are used to determine the intensity of the illuminated spot; this procedure has been described elsewhere [1, 4].
In the present work, the first approach used to evaluate the shape and size of the beam was to project the illumination spot of the custom built MFT on a piece of white paper as shown in Fig. 4a. The working distance of about 1.0 cm typically used during a fading test was also used for these measurements. The diameter of the beam was estimated at 1.2 mm. The configuration of microfading tester used for acquiring the images of the spot is shown in Fig. 3b. Figure 3c shows a similar measurement carried out on the analysis spot of a commercially available Oriel 80190 Fading Test System produced by Newport (California, US). In this case, the light exiting the illumination probe was focused to a pinhole size by adjusting the working distance from the edge of the illumination probe to the surface of a semi-transparent glassine paper to 1.0 cm. An image of the spot was then acquired using a Leica MZ-16 microscope equipped with a digital high resolution color camera. The estimated diameter of the illuminated spot was 400 µm. Visual inspection of the image reveals that the center of the spot receives higher illuminance indicated by color variations that range from bright white passing through yellow, orange and finally red, as one moves from the inner part of the spot out towards its edges.
Some interesting observations can be made after comparing the illumination spot obtained for the custom-built MFT instrument with the one observed for the commercial version. In general, the use of a digital camera may result in overestimation of the diameter of the illumination beam relative to the image obtained using a microscope. After analyzing and measuring the spot, it was observed that even at the proper working distance a relatively higher size of the spot was obtained relative to the other methods employed. The diameter of the MFT beam acting on the analyzed surface has been reported to be up to 0.5 mm [1, 3, 12, 33]. The 1.2 mm value obtained using digital photography seemed too large indicating that a different measurement method was necessary. The substrate used is also relevant as revealed by the comparison of Figs. 4a and 4c. It can be seen that the glassine paper allowed to visualize different intensities of the illumination spot through detection of different colors, which suggest a hotter area in the center of the beam. In contrast, the image of the spot registered over a piece of white paper shows a more uniform pattern throughout. Thus, micrographs can be used to determine the size of the illumination spot since they offer a better alternative to digital photography in terms of accuracy. Following this approach, the pinhole used for determining the size of the illumination beam of the MFT instrument was examined with stereomicrophotography. An example of a microscopic image of the pinhole used is shown in Fig. 5a. Measurements along the x and y axes of the pinhole were 69.85 and 69.50 µm, respectively. Very accurate measurements are possible when using a combined approach of microscopy and image analysis. In the example presented in Fig. 5a, a nearly symmetric circle was obtained after comparing measurements of x- and y- axes, which have a standard deviation of 0.18 µm.
Plots of the intensity of the beam measured over the aperture of the pinhole along x- and y- axes are presented in Fig. 5. The red and black profiles obtained correspond to unfiltered and filtered beam signals. The filter used was a NE05B 25 mm absorptive ND filter (Thorlabs, US) a with an optical density of 0.5. The filter was used to attenuate the beam in order to obtain a closer profile to a Gaussian curve. One of the advantages of this technique is that the position of the pinhole does not need to be known beforehand as it can be located during the measurements [34]. Although a fairly symmetrical hole was pierced on the aluminum foil (Fig. 5a), the plots showed significant deviation from a Gaussian curve. The profiles obtained along the x-axis were similar with and without the use of the filter. However, after inspecting the profiles obtained along the y-axis it can be seen that the ND filter resulted in a different profile showing a decrease in intensity between 200 and 300 µm. Attenuation of the beam also resulted in a broader beam diameter relative to the measurement performed without a filter. The results obtained here show that the determination can be inaccurate using this direct method. This was likely due to lack of cleanliness when piercing the aluminum foil resulting in microscopic irregularities such as barbs and other material residues inside the pinhole. In addition, manually piercing the aluminum foil with a syringe needle did not provide an accurate optical aperture. The aluminum foil and the detection system used were not optimal for observing subtle intensity differences near the edges of the pinhole. In this configuration, the image of the spot was not uniform, while attempting to fit a Gaussian function to such an irregular curve resulted in unreliable results. Although it seemed like a straightforward approach, a homemade pinhole using aluminum foil was not an adequate method to determine the shape and size of the spot. While a near top-hat beam shape was observed for the unfiltered measurement along the y- axis, the use of a commercially available pinhole with a consistent diameter and a more stable material is recommended. This will provide a more accurate measurement of the diameter of the beam due to the cleanliness of the material and accuracy of the pinhole.
The sharp edge method was a more reliable alternative to determine the diameter of the illumination spot. A series of measurements of power as a function of position of the razor blade were carried out, starting from a position where the laser beam was not blocked at all, so the measured power was equal to the total power. The final position was chosen at a point where the beam was totally blocked out and the measured power was negligible and remained constant. To obtain the full profile of the beam a displacement of the razor blade of about 1.20 mm along the x axis was needed. The characteristic S-shaped curve expected is shown in Fig. 6a.
Figure 6b shows the obtained image of the spot (black line) on the basis of the differentiation of the data in Fig. 6a. The red line shows the Gaussian function fitted to the experimental data. After selecting the appropriate mathematical function, it was possible to determine the parameters necessary for the broad interpretation of the measurements carried out on the illumination spot. These parameters are full-width at half-maximum (FWHM), diameter at the baseline (b), diameter at a power of 13.5% (z), and diameter for the height of 86.5% (w). The calculated parameters for the different materials used are summarized in Table 2.
Table 2
Beam diameters in µm obtained using various materials with the sharp-edge method
Material | Direction of step | FWHM | w | b | z |
Razor blade | x | 172.3 | 97.1 | 537.1 | 292.9 |
y | 223.9 | 126.2 | 643.2 | 382.8 |
Teflon tape | x | 214.3 | 121.8 | 606.6 | 364.4 |
y | 214.8 | 136.3 | 605.1 | 360.5 |
Silicon wafer | x | 153.6 | 86.6 | 459.5 | 261.3 |
y | 209.3 | 117.9 | 1054.7 | 348.2 |
Muscovite | x | 205.1 | 115.6 | 607.4 | 350.4 |
y | 228.5 | 128.8 | 612.6 | 281.9 |
Measurements and calculations performed along x- and y- directions allowed to obtain a 2D representation of the MFT illumination spot. The b parameter was considered the most representative value and therefore, it was used as the approximate size of the spot. Average b values of 590.2, 605.9, 757.1, and 610.0 µm were obtained for razor blade, Teflon tape, silicon wafer, and muscovite, respectively. Some dispersion of the data is observed depending on the method used. The estimated average size of the spot was 640.8 ± 78.0 µm. An initial inspection of the data suggest that the spot has an elliptical shape, especially for the results obtained with the silicon wafer. In contrast, the differences obtained with the Teflon tape and muscovite are almost negligible indicating that the spot is circular. The calculations made from measurements conducted using a silicon wafer showed higher dispersion relative to the three remaining materials. Although this material showed a very sharp edge when observed under the microscope, the results indicate that it has poor consistency.
In the next stage, the CMOS camera was used to characterize both the illumination and measuring spot. The sensor was placed on the path of the MFT illumination beam and with suitable attenuation images of the spot were recorded. Since the sensor resolution and the size of a single pixel were known, it was possible to determine the size of the spot on the basis of the image recorded. The estimated spot diameter was 702.2 ± 3.6 µm (Fig. 7a). Profiles of the illumination spot in 2D and 3D obtained are presented in Figs. 7b and 7c, respectively.
Image analysis shows that the MFT illumination beam has a top-hat shape, which indicates that the irradiated area receives a uniform amount of energy throughout the entire area analyzed. A MFT beam previously characterized by Liang et al. also exhibited a top-hat profile along the minor axis and near top-hat shape along the major axis [12]. An evaluation of the MFT optical setup revealed a dependence of the measured signal on the working distance. For this reason, the FWHM was also determined for the collection spot as well as for the common area (illumination and collection) along the two main axes to determine the width and length of the two spots.
A second light source was used to pass light through the collection fiber in order to determine the size and shape of the collection spot. Figure 8 shows the location of individual spots depending on the distance of the probe from the surface of the tested object. Three MFT optical setup positions are shown, namely lower than optimal, optimal, and higher than optimal. It can be observed that the shape of the collection spot becomes distorted as one gets too close or too far from the optimal position. As one approximates the optimal position, the collection spot starts taking an oval shape up to the point of optimal alignment. As expected for this measurement configuration, the optimal optics alignment position is reached when illumination and collection lines meet at 0 and 45°, respectively, relative to the analyzed surface. At this working distance, the illumination spot remains within the collection spot
Further analysis of the illumination and collection areas was conducted using the laser beam profiler. This instrument is typically used in optics and physics laboratories to characterize laser beams. Examples of measurements for illumination and collection spots using this technique are presented in Fig. 9. Figures 9a and 9b show the images obtained for the illumination spot in 2D and 3D representations, respectively. The illumination beam exhibits uniform distribution of energy over the tested area and has a round nearly top-hat shape (yellow plots) as previously shown by the CMOS camera. The red lines correspond to Gaussian fits of the data. The main part of illumination energy is concentrated along the main top-hat peaks and weaker wavelets of about 50 µm around the main peak can be recognized. The 2D and 3D images obtained for the collection spot are shown in Figs. 9c and 9d, respectively. The oval shape of this spot becomes evident after inspecting the image, which shows presence of a major and a minor axis. The energy profile of the collection spot along with its 3D plot confirm its top-hat beam shape.
An image of the common area of illumination and collection captured with the CMOS camera is shown in Fig. 9e. The images obtained with the CMOS camera and the laser beam profiler were further analyzed using ImageJ to obtain a representation of the common area irradiated and measured using MFT. The shape and size of the illumination spot was a circle with a diameter of 386 µm, while the diameter along x- and y- axes of the collection spot were 445 and 629 µm, respectively. A schematic representation of the two spots at the optimal working distance is shown in Fig. 9f. A similar analysis of the tested area was conducted by Lerwill et al. [35]. The authors carried out a similar procedure to verify confocality of the optical setup by focusing both beams onto a CCD sensor. In this way, they were able to indicate the sampling area of the collection probe and identify the region where fading takes place. The results from the present study are in agreement with those obtained by Lerwill and co-workers, where the maximum signal detected by the spectrometer is associated with a reproducible spot size and low variation in the calculated fading.
It was observed that digital photography alone may result in overestimation of the size of the MFT beam. A homemade pinhole was tested for the aperture method, but no reliable results are reported mainly due to error associated with manual piercing of the aluminum foil. For this reason, the use of a machine-made commercial pinhole is recommended over a homemade one. With the exception of the silicon wafer, the results obtained with three materials selected for the sharp-edge method show good agreement with an average beam diameter value of about 600 µm. The beam diameter calculated from the images of the spot obtained with the CMOS camera was approximately 700 µm. This indicates that the solely use of this method may also result in an over estimation of the beam size. The laser beam profiler provided an accurate way of measuring and characterizing the illumination and collection spots of the MFT. However, one disadvantage is its relatively higher cost when compared to other techniques used in this study. In summary, a combined approach that makes use of a sharp-edge method together with an imaging technique is recommended. From our experience, it would be advisable to first acquire images of the MFT illumination beam with a CMOS camera followed by a determination of the beam diameter using a direct method, more specifically one involving a sharp-edge technique.