Solid electrolytes are of great interest due to practical uses as ionic conductive components in high temperature electrochemical devices. Examples of devices containing elements based on solid electrolytes of fluorite structure are solid oxide fuel cells (SOFC).
One of the first ceramic material that was used as an electrolyte in SOFC was yttria-stabilized zirconia (YSZ). Zirconia (ZrO2) crystallizes in the monoclinic system in normal conditions. In such a state, the material exhibits poor mechanical stability and low electrical conductivity. At temperatures above 1150°C ZrO2 undergoes a phase transition to a tetragonal crystallographic system and above 2370°C to cubic phase [1]. The transition to cubic or tetragonal phase leads to significant modification of zirconia applicative properties. Firstly, the material is extremely durable and chemically resistant. Secondly, it shows ionic electrical conductivity realized by oxygen ions carriers [2, 3]. However, operating of devices constructed with elements basing on ZrO2 at extremely elevated temperatures would not be possible.
The solution of this problem is a suitable modification of the material by decreasing the phase transition temperature. In consequence, the high-temperature crystallographic phase of the compound is stable at lower temperatures. The most popular method to achieve this aim is the addition of a precisely adjusted amount of divalent or trivalent metal atoms. The following compounds have been reported as ZrO2 dopants: CaO, MgO, Y2O3, Sc2O3, Al2O3, Si3N4, AlN, CuO [4–20]. Such modification has a direct effect on the considerable rise of the specific electrical conductivity. This phenomenon is explained by additional oxygen vacancies creation. The Zr4+ ions are partially substituted by ions of lower valence and the oxygen vacancies are formed to preserve the charge neutrality of the system. The mentioned processes can be described by the formulas written for doping with divalent and trivalent cations descendant from oxide dopant, respectively:
$$\:\text{MeO}\underrightarrow{{\text{ZrO}}_{\text{2}}}{\text{Me}}_{\text{Zr}}^{\text{''}}\text{+}{\text{V}}_{\text{0}}^{\text{••}}\text{+}{\text{O}}_{\text{0}}^{\text{x}}$$
1
$$\:{\text{Me}}_{\text{2}}{\text{O}}_{\text{3}}\underrightarrow{{\text{ZrO}}_{\text{2}}}\text{2}{\text{Me}}_{\text{Zr}}^{\text{''}}\text{+}{\text{V}}_{\text{0}}^{\text{••}}\text{+3}{\text{O}}_{\text{0}}^{\text{x}}$$
2
Doping with tetravalent ions from MnO2 or SiO2 is also possible and improves mechanical stability of the materials [21–25].
Zirconia-based ceramics found several practical uses. Its mechanical and chemical properties make it valuable as a prosthetic material for medicine or constructive material for industry. Moreover, high ionic electrical conductivity and temperature shock tolerance of the stabilised ZrO2 make it suitable for application in oxygen sensors [26–30], solid oxide fuel cells [31–34], ceramic components and as catalyst or catalysts promoters in the synthesis of alcohols by hydrogenation of CO [35–38].
Scandia-stabilized zirconia is a solid electrolyte with potential application in intermediate-temperature solid oxide fuel cells (IT-SOFC) [39, 40]. The main drawback of this solid electrolyte is the complex nature of phase composition according to the phase diagram [41, 42]. The highest value of ionic conductivity was obtained for the addition of 9 mol% Sc2O3 [43] along with high rate of thermal degradation, due to the formation of the tetragonal structure in the cubic matrix. The solution of this problem lies in additional material doping of small amounts of ceria (1 mol%) resulting in stabilization of the material cubic structure. A number of studies in the ternary system has been carried out so far [44–60].
The operating temperatures of fuel cells containing electrolyte basing on zirconia are in the range of 900–1000°C. Although the electrochemical processes occurring in the devices run with satisfactory efficiency, the need to use such high temperatures makes it unprofitable to generate electricity. One of the problems is the rapid degradation of cell components in extreme working conditions. Therefore, research on alternative electrolytes has been of constant interest. Among the many tested oxide ceramics with fluorite structure, the highest conductivity is shown by bismuth oxide, bismuth oxide doped with yttrium and ceria doped with gadolinium in the amount of 20% at. For example, at 1000°C the reported Ce0.8Gd0.2O1.9 conductivity equals to 0.1 Ω∙cm-1 is one order of magnitude higher than that of YSZ electrolyte [61, 62].
One of the CeO2 disadvantages is the tendency to cerium ions reduction, which results in an increase of the electronic conductivity component. Moreover, the material shows poor mechanical properties in the working conditions of large differences in oxygen chemical potentials. From the thermodynamic point of view, it appears that the introduction of Re2O3 admixture counteracts the reduction of Ce4 + ions to the Ce3 + form. Additionally, by introducing ions in the + III oxidation state to the cationic sub-network, oxygen vacancies are generated contributing to conductivity improvement.
During sintering of CeO2 ceramic elements usually contamination with silica (SiO2) originating from the quartz elements of the furnaces proceeds which is practically unavoidable. It results in increased resistance of grain boundaries regions. The contamination may also result in segregation of impurities at the electrode-electrolyte connection. Both phenomena cause an undesirable decrease in the conductivity of the system. The addition of Gd3+ ions to the CeO2 network primarily affects grain boundary electrical properties [63, 64]. In the case of samples containing small amounts of SiO2, higher conductivity of grain boundaries was obtained for the composition Ce0.8Gd0.2O2-δ (CGO20) compared to Ce0.9Gd0.1O2-δ (CGO10). On the other hand, CGO10 is characterized by a higher stability in reducing atmospheres compared to CGO20 at temperatures below 730°C. The improvement of CGO20 stability under such conditions can be obtained by codoping with small amounts of praseodymium [65].
The influence of a type admixture on the ceria sinterability can be predicted based on the so-called Vagards coefficient:
$$\:\text{X=(0.0220}{\text{r}}_{\text{i}}\text{+0.00015}{\text{z}}_{\text{i}}\text{)}$$
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where ri is the difference between the ionic radii of the dopant metal and Ce4+ for the coordination number equal to 8; zi-charge difference between the introduced ion and Ce4+ ions. The maximum amount of modifier ions that can incorporate in network positions is inversely proportional to the X-factor [66–71].
In order to determine the possibility of using ceramics as a component of a fuel cell, it is necessary to describe its electrochemical properties. One of the parameters important from the applicative point of view is material conductivity. An exemplary comparison of results for four cerium oxide based materials at temperatures 500, 600 and 700°C is shown in Table 1 [67–74]. At 500°C, CGO10 material has the highest conductivity value, while the yttrium-dotted sample shows the highest conductivity at temperatures of 600°C and 700°C.
Table 1
Specific conductivities values of Ce(Re)O2-δ materials according to literature [75].
Composition | σ /Ω-1 m-1 500°C | σ /Ω-1 m-1 600°C | σ /Ω-1 m-1 700°C |
Ce0.9Gd0.1O2- δ | 9.5×10− 1 | 2.53×100 | 5.44×101 |
Ce0.9Sm0.1O2- δ | 3.3×100 | 9.0×10− 1 | 2.00×100 |
Ce0.9Y0.1O2- δ | 8.7×10− 1 | 3.44×100 | 1.015×101 |
Ce0.9Gd0.1O2- δ | 5.3×10− 1 | 1.8×100 | 4.700×100 |