Titanium dioxide (TiO2) based nanomaterials have achieved significant usage across various industries due to their unique properties attributed to their heavy metal parameters like density and atomic weight. The nanoparticles when added to food and cosmetic products enhance their quality and product functionality. However, their versatile applications raise concerns regarding their impact on human health and associated environmental risks. TiO2 particles have distinctive optical and photocatalytic properties, making them an essential compound in various industrial productions. TiO2 has found its use in sunscreens as ultraviolet A and B radiation blockers, additionally, its unique light scattering properties are highly exploited to create matte-finish cosmetics and personal care products. In the food industry, TiO2 nanoparticles have been used as white pigment additives (E171) in confectionery, and dairy products. Conversely, the US FDA and EFSA have implemented restrictions on compound usage due to potential genotoxic impacts observed in animal studies [1–3].
The use of any chemical compound in food or personal care products that have direct contact with humans via oral, dermal or inhalation routes has always induced speculations regarding long-term toxic impacts. More so for the usage of heavy metals due to their high systemic retention properties leading to bioaccumulation along the food web. TiO2, although it shows great benefits and functional applications, its impact on the ecosystem cannot be negated. The environmental risk caused by TiO2 is prominently due to their release into the environment during production, use and disposal. TiO2 particles tend to have varied toxic effects based on their size, surface coating and concentration. Their ability to accumulate within the aquatic ecosystem, photocatalytic degradation of pollutants and ROS generation can affect aquatic and soil microbial communities as well as the nutrient cycling processes [4–6].
Toxicological assessments of TiO2 in humans indicated a significant impact on workers involved in the manufacturing and handling of TiO2 nanoparticles. Inhalation of these particles led to respiratory issues [1, 7]. However, dermal exposure via cosmetic usage and oral exposure through food additives did not show any prominent impact but their potential accumulation in the gastrointestinal tract has raised serious concerns among the developed countries. In rodent models like rats and mice, TiO2 particles have demonstrated pulmonary inflammation, altered hepatic gene expressions and liver enzyme levels, decreased sperm quality and impaired fertility [8–11]. Similarly, in cell culture models, TiO2 particles induced apoptosis and necrosis mechanisms, triggered pro-inflammatory cytokines in addition caused DNA damage, and chromosomal aberrations, raising concerns about their potential genotoxic effects [12, 13]. In the Drosophila melanogaster model, TiO2 particles demonstrated larval morphological deformities, delayed development, impaired learning and memory in adult flies and significant oxidative stress [14–16].
The conflict over the TiO2 safety profile calls for a paradigm shift towards biocompatible and non-toxic alternatives. Biocompatible materials, by definition, do not cause an adverse immunological response in the body and are generally not associated with chronic toxicity concerns. The impact of surface modification on titanium oxide nanoparticle toxicity and the influence of biopolymer-coating are critical aspects in understanding their safety and applications in the biomedical field. Surface modification of TiO2 nanoparticles plays a crucial role in determining their toxicity profiles. Unmodified TiO2 nanoparticles have been associated with potential adverse health effects due to their ability to generate reactive oxygen species (ROS) upon exposure to ultraviolet (UV) light, leading to oxidative stress and cellular damage. However, surface modifications such as functionalization with biocompatible molecules or polymers can alter their physicochemical properties, reducing ROS generation and mitigating toxicity. These modifications may include coating TiO2 nanoparticles with materials like silica, polyethylene glycol (PEG), or chitosan, among others [17, 18].
Currently, where environmental sustainability is a paramount ideology, the utilization of waste materials to create valuable resources has become a critical venture. Among these waste materials, crustacean shells stand out as a significant contributor to environmental pollution if not properly managed. With the global demand for seafood continuing to rise, so does the accumulation of discarded shells. The conversion of crustacean shell waste into chitosan represents a pivotal step towards sustainable resource utilization, mitigating environmental harm while creating valuable commercial opportunities. By repurposing discarded shells through advanced extraction processes, chitosan—a versatile biopolymer renowned for its biocompatibility and antimicrobial properties, is produced. This transformation not only diverts waste from landfills but also fuels innovation across industries [19]. Furthermore, chitosan finds applications in the food industry as a natural preservative, reducing food waste and enhancing food safety [20].
Our study aims to develop a chitosan-coated TiO2 nanoparticle formulation that can be substituted in cosmetics like sunscreen and lotions instead of conventional UV blockers. The importance of animal testing in cosmetic toxicology is a crucial and inevitable step to assess the safety profile of the cosmetic product before its intended human use. Toward this, we aimed to fabricate a versatile, non-toxic cosmetic substituent and analyse its safety profile using cruelty-free alternative testing methods followed by many developed nations. The utilization of the Drosophila melanogaster (fruit fly) model for toxicity testing in cosmetics holds significant importance within the framework of regulations banning animal testing [21, 22]. The fruit fly model offers several advantages, including rapid reproduction, genetic tractability, and physiological similarity to humans in many aspects of biological processes. By utilizing Drosophila models, researchers can assess the potential toxicity of cosmetic ingredients and formulations in a manner that is both ethically sound and scientifically rigorous, ultimately contributing to the development of safer and more sustainable cosmetic products within the confines of regulatory guidelines [23].
While there have been limited studies regarding the use of chitosan-coated TiO2 nanoparticles as cosmetic substitutes in sunscreens, lotions, etc, our study addresses this gap by successfully synthesizing these nanoparticles via the ionic gelation method. We further characterized the synthesized particles using XRD, FTIR, UV-Vis, and SEM techniques, providing a comprehensive understanding of their physicochemical properties. Additionally, we evaluated their safety profile utilizing the fruit fly model, shedding light on their potential applicability in cosmetic formulations.